All In One Tester - Revision history

Ravinglunatic at 02:22, 29 January 2011

2011-01-29T02:22:56Z

← Older revision		Revision as of 02:22, 29 January 2011
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	After it is assembled, use a known good patch cable and check it's operation.		After it is assembled, use a known good patch cable and check it's operation.


			[[Category:Other Hardware]]
	[[Category:How To]]		[[Category:How To]]
			[[Category:DIYC Index]]

Jrd: Added category

2010-10-15T03:14:33Z

Added category

← Older revision		Revision as of 03:14, 15 October 2010
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	After it is assembled, use a known good patch cable and check it's operation.		After it is assembled, use a known good patch cable and check it's operation.

			[[Category:How To]]

Wayne J at 03:21, 28 January 2009

2009-01-28T03:21:19Z

← Older revision		Revision as of 03:21, 28 January 2009
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	Most of the pictures can be clicked for a larger picture.		Most of the pictures can be clicked for a larger picture.

	The PCB is pretty straight forward, and the traces are not real close to each other for an easy home etch. I put three copies of the file on a page to save on transfer paper. The trace file in .pdf can be downloaded [[:~~media~~:~~TesterV2~~.pdf\|here]]. The Mobile unit trace file is [[:media:Mobiletrace.pdf\|here]].		The PCB is pretty straight forward, and the traces are not real close to each other for an easy home etch. I put three copies of the file on a page to save on transfer paper. The trace file in .pdf can be downloaded [[:Image:AIOTV2.pdf\|here]]. The Mobile unit trace file is [[:media:Mobiletrace.pdf\|here]].
	Be sure when you print it, that it does not get scaled or the board components will not fit the enclosure.		Be sure when you print it, that it does not get scaled or the board components will not fit the enclosure.

Wayne J at 18:21, 9 March 2008

2008-03-09T18:21:31Z

← Older revision		Revision as of 18:21, 9 March 2008
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	The parts list and BOM include the parts for the Mobile unit also.		The parts list and BOM include the parts for the Mobile unit also.

	[http://~~users~~.~~adelphia.net~~/~~~mickey4me~~/AIOT_Parts.xls Parts List]		[http://jamesfamilychristmas.com/files/AIOT/AIOT_Parts.xls Parts List]

	[http://~~users~~.~~adelphia.net~~/~~~mickey4me~~/AIOT_BOM.txt BOM]		[http://jamesfamilychristmas.com/files/AIOT/AIOT_BOM.txt BOM]


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	Download this [[:media:Top_cut_pattern.pdf\|cutout pattern]] and cut it on the line. This will fit into the recess on top of the enclosure. (picture shows the underside. Place pattern on top) Note the center bosses measurements and set the pattern accordingly. After you are done with the holes, you will need to remove these two center bosses.		Download this [[:media:Top_cut_pattern.pdf\|cutout pattern]] and cut it on the line. This will fit into the recess on top of the enclosure. (picture shows the underside. Place pattern on top) Note the center bosses measurements and set the pattern accordingly. After you are done with the holes, you will need to remove these two center bosses.
	Drill the large LEDs holes with a #8 drill bit.(if you do not have one then a 13/64 will do, it's .004 bigger though) Drill the small LED holes with a #32 drill bit. [[Image:Aiot8.JPG\|thumbnail]]		Drill the large LEDs holes with a #8 drill bit.(if you do not have one then a 13/64 will do, it's .004 bigger though) Drill the small LED holes with a #32 drill bit. [[Image:Aiot8.JPG\|thumbnail]]
	The power switch and DC jacks must be placed as close to the top as possible, and place them like in the picture in relation to the verticle PCB slots. Keep in mind if you use a DC jack that the body will be bigger than the hole, so account for it. The holes for the switches and RJ45's can be done various ways, A dremel tool with a 1/16 drill bit will work, or drill a hole and razor blade the rest out, are a couple ways. If you have access to a CNC, the DXF files for the tester and mobile unit holes, PCB holes, along with the PCB profile cut files can be downloaded [http://~~users~~.~~adelphia.net~~/~~~mickey4me~~/dxf%20files%20tester.zip here].		The power switch and DC jacks must be placed as close to the top as possible, and place them like in the picture in relation to the verticle PCB slots. Keep in mind if you use a DC jack that the body will be bigger than the hole, so account for it. The holes for the switches and RJ45's can be done various ways, A dremel tool with a 1/16 drill bit will work, or drill a hole and razor blade the rest out, are a couple ways. If you have access to a CNC, the DXF files for the tester and mobile unit holes, PCB holes, along with the PCB profile cut files can be downloaded [http://jamesfamilychristmas.com/files/AIOT/dxf%20files%20tester.zip here].

Wayne J: /* Finishing Touches */

2007-08-15T02:32:07Z

Finishing Touches

← Older revision		Revision as of 02:32, 15 August 2007
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	==Finishing Touches==		==Finishing Touches==

	Now we can install the switches and DC jack. Find a piece of foam 3/8" thick for a battery pad. A couple dabs of hot glue works well to hold it place.		Now we can install the switches and DC jack. Find a piece of foam 3/8" thick for a battery pad. A couple dabs of hot glue, or double sided tape works well to hold it place.
	If you used the 4-40 PCB stand offs, you will need five 1/4" 4-40 screws. I couldn't find them that short, so I cut some down. I used a 4-40 tap to thread the bosses, then ran a 4-40 screw into them to finish out the threads to the bottom. The stand offs have to be seated with the bosses when screwed in.		If you used the 4-40 PCB stand offs, you will need five 1/4" 4-40 screws. I couldn't find them that short, so I cut some down. I used a 4-40 tap to thread the bosses, then ran a 4-40 screw into them to finish out the threads to the bottom. The stand offs have to be seated with the bosses when screwed in.
	Plug in the connectors. The wires will need formed a bit to clear things and fit well.		Plug in the connectors. The wires will need formed a bit to clear things and fit well.

	After it is assembled, use a known good patch cable and check it's operation.		After it is assembled, use a known good patch cable and check it's operation.

Wayne J: /* Power */

2007-08-12T21:29:38Z

Power

← Older revision		Revision as of 21:29, 12 August 2007
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	'''''Never exceed 9v when using the DC jack''''' , you could damage your Tester and SSR's if you do.		'''''Never exceed 9v when using the DC jack''''' , you could damage your Tester and SSR's if you do.








			.

	==The Enclosure==		==The Enclosure==

Wayne J: /* Power */

2007-08-12T21:28:56Z

Power

← Older revision		Revision as of 21:28, 12 August 2007
Line 53:		Line 53:
	==Power==		==Power==

	Power for the board is a 9V battery and an 'optional' DC jack. If you choose to use a DC jack make sure it has a NC switch and is wired properly. If you use the one I listed in the parts section, the + side of the header connector and the + side of the battery wire to the center pin. The - side of the battery to one of the shell tabs, and the - side of the header connector to the other shell tab.		Power for the board is a 9V battery and an 'optional' DC jack. If you choose to use a DC jack make sure it has a NC switch and is wired properly. If you use the one I listed in the parts section, the + side of the header connector and the + side of the battery wire to the center pin. The - side of the battery to one of the shell tabs, and the - side of the header connector to the other shell tab. [[Image:Aiot3.jpg\|left\|thumbnail]][[Image:Aiot2.jpg\|thumbnail]]
	[[Image:Aiot3.jpg\|left\|thumbnail]][[Image:Aiot2.jpg\|thumbnail]]


	'''''Never exceed 9v when using the DC jack''''' , you could damage your SSR's if you do.

			'''''Never exceed 9v when using the DC jack''''' , you could damage your Tester and SSR's if you do.

	==The Enclosure==		==The Enclosure==

Wayne J: /* Power */

2007-08-12T21:25:11Z

Power

← Older revision		Revision as of 21:25, 12 August 2007
Line 53:		Line 53:
	==Power==		==Power==

	Power for the board is a 9V battery and an optional DC jack. If you choose to use a DC jack make sure it has a NC switch and is wired properly. If you use the one I listed in the parts section, the + side of the header connector and the + side of the battery wire to the center pin. The - side of the battery to one of the shell tabs, and the - side of the header connector to the other shell tab.		Power for the board is a 9V battery and an 'optional' DC jack. If you choose to use a DC jack make sure it has a NC switch and is wired properly. If you use the one I listed in the parts section, the + side of the header connector and the + side of the battery wire to the center pin. The - side of the battery to one of the shell tabs, and the - side of the header connector to the other shell tab.
			[[Image:Aiot3.jpg\|left\|thumbnail]][[Image:Aiot2.jpg\|thumbnail]]


	'''''Never exceed 9v when using the DC jack''''' , you could damage your SSR's if you do.		'''''Never exceed 9v when using the DC jack''''' , you could damage your SSR's if you do.
	~~[[Image:Aiot3.jpg\|left\|thumbnail]][[Image:Aiot2.jpg\|thumbnail]]~~

	==The Enclosure==		==The Enclosure==

Wayne J: /* The Enclosure */

2007-08-12T21:22:11Z

The Enclosure

← Older revision		Revision as of 21:22, 12 August 2007
Line 57:		Line 57:
	[[Image:Aiot3.jpg\|left\|thumbnail]][[Image:Aiot2.jpg\|thumbnail]]		[[Image:Aiot3.jpg\|left\|thumbnail]][[Image:Aiot2.jpg\|thumbnail]]

	==The Enclosure==[[Image:Aiot4.jpg\|left\|thumbnail]]		==The Enclosure==

			[[Image:Aiot4.jpg\|left\|thumbnail]]
	Download this [[:media:Top_cut_pattern.pdf\|cutout pattern]] and cut it on the line. This will fit into the recess on top of the enclosure. (picture shows the underside. Place pattern on top) Note the center bosses measurements and set the pattern accordingly. After you are done with the holes, you will need to remove these two center bosses.		Download this [[:media:Top_cut_pattern.pdf\|cutout pattern]] and cut it on the line. This will fit into the recess on top of the enclosure. (picture shows the underside. Place pattern on top) Note the center bosses measurements and set the pattern accordingly. After you are done with the holes, you will need to remove these two center bosses.
	Drill the large LEDs holes with a #8 drill bit.(if you do not have one then a 13/64 will do, it's .004 bigger though) Drill the small LED holes with a #32 drill bit. [[Image:Aiot8.JPG\|thumbnail]]		Drill the large LEDs holes with a #8 drill bit.(if you do not have one then a 13/64 will do, it's .004 bigger though) Drill the small LED holes with a #32 drill bit. [[Image:Aiot8.JPG\|thumbnail]]

Wayne J: /* The Enclosure */

2007-08-12T21:19:51Z

The Enclosure

← Older revision		Revision as of 21:19, 12 August 2007
Line 57:		Line 57:
	[[Image:Aiot3.jpg\|left\|thumbnail]][[Image:Aiot2.jpg\|thumbnail]]		[[Image:Aiot3.jpg\|left\|thumbnail]][[Image:Aiot2.jpg\|thumbnail]]

	==The Enclosure==		==The Enclosure==[[Image:Aiot4.jpg\|left\|thumbnail]]
	[[Image:Aiot4.jpg\|left\|thumbnail]]
	Download this [[:media:Top_cut_pattern.pdf\|cutout pattern]] and cut it on the line. This will fit into the recess on top of the enclosure. (picture shows the underside. Place pattern on top) Note the center bosses measurements and set the pattern accordingly. After you are done with the holes, you will need to remove these two center bosses.		Download this [[:media:Top_cut_pattern.pdf\|cutout pattern]] and cut it on the line. This will fit into the recess on top of the enclosure. (picture shows the underside. Place pattern on top) Note the center bosses measurements and set the pattern accordingly. After you are done with the holes, you will need to remove these two center bosses.
	Drill the large LEDs holes with a #8 drill bit.(if you do not have one then a 13/64 will do, it's .004 bigger though) Drill the small LED holes with a #32 drill bit. [[Image:Aiot8.JPG\|thumbnail]]		Drill the large LEDs holes with a #8 drill bit.(if you do not have one then a 13/64 will do, it's .004 bigger though) Drill the small LED holes with a #32 drill bit. [[Image:Aiot8.JPG\|thumbnail]]

← Older revision		Revision as of 21:22, 12 August 2007
Line 57:		Line 57:
	[[Image:Aiot3.jpg\|left\|thumbnail]][[Image:Aiot2.jpg\|thumbnail]]		[[Image:Aiot3.jpg\|left\|thumbnail]][[Image:Aiot2.jpg\|thumbnail]]

	==The Enclosure==[[Image:Aiot4.jpg\|left\|thumbnail]]		==The Enclosure==

			[[Image:Aiot4.jpg\|left\|thumbnail]]
	Download this [[:media:Top_cut_pattern.pdf\|cutout pattern]] and cut it on the line. This will fit into the recess on top of the enclosure. (picture shows the underside. Place pattern on top) Note the center bosses measurements and set the pattern accordingly. After you are done with the holes, you will need to remove these two center bosses.		Download this [[:media:Top_cut_pattern.pdf\|cutout pattern]] and cut it on the line. This will fit into the recess on top of the enclosure. (picture shows the underside. Place pattern on top) Note the center bosses measurements and set the pattern accordingly. After you are done with the holes, you will need to remove these two center bosses.
	Drill the large LEDs holes with a #8 drill bit.(if you do not have one then a 13/64 will do, it's .004 bigger though) Drill the small LED holes with a #32 drill bit. [[Image:Aiot8.JPG\|thumbnail]]		Drill the large LEDs holes with a #8 drill bit.(if you do not have one then a 13/64 will do, it's .004 bigger though) Drill the small LED holes with a #32 drill bit. [[Image:Aiot8.JPG\|thumbnail]]

← Older revision		Revision as of 21:19, 12 August 2007
Line 57:		Line 57:
	[[Image:Aiot3.jpg\|left\|thumbnail]][[Image:Aiot2.jpg\|thumbnail]]		[[Image:Aiot3.jpg\|left\|thumbnail]][[Image:Aiot2.jpg\|thumbnail]]

	==The Enclosure==		==The Enclosure==[[Image:Aiot4.jpg\|left\|thumbnail]]
	[[Image:Aiot4.jpg\|left\|thumbnail]]
	Download this [[:media:Top_cut_pattern.pdf\|cutout pattern]] and cut it on the line. This will fit into the recess on top of the enclosure. (picture shows the underside. Place pattern on top) Note the center bosses measurements and set the pattern accordingly. After you are done with the holes, you will need to remove these two center bosses.		Download this [[:media:Top_cut_pattern.pdf\|cutout pattern]] and cut it on the line. This will fit into the recess on top of the enclosure. (picture shows the underside. Place pattern on top) Note the center bosses measurements and set the pattern accordingly. After you are done with the holes, you will need to remove these two center bosses.
	Drill the large LEDs holes with a #8 drill bit.(if you do not have one then a 13/64 will do, it's .004 bigger though) Drill the small LED holes with a #32 drill bit. [[Image:Aiot8.JPG\|thumbnail]]		Drill the large LEDs holes with a #8 drill bit.(if you do not have one then a 13/64 will do, it's .004 bigger though) Drill the small LED holes with a #32 drill bit. [[Image:Aiot8.JPG\|thumbnail]]