doityourselfchristmas.com - User contributions [en]

File:Wiki - Renard SS24 Board Assembly.pdf

2013-08-06T04:33:57Z

Ravinglunatic: Ravinglunatic uploaded a new version of "File:Wiki - Renard SS24 Board Assembly.pdf"

File:Wiki - Renard SS24 Board Assembly (doc file).zip

2013-08-06T04:33:30Z

Ravinglunatic: Ravinglunatic uploaded a new version of "File:Wiki - Renard SS24 Board Assembly (doc file).zip"

File:Wiki - Renard SS16 Assembly.pdf

2013-08-06T04:32:11Z

Ravinglunatic: Ravinglunatic uploaded a new version of "File:Wiki - Renard SS16 Assembly.pdf"

File:Wiki - Renard SS16 Assembly (doc file).zip

2013-08-06T04:31:48Z

Ravinglunatic: Ravinglunatic uploaded a new version of "File:Wiki - Renard SS16 Assembly (doc file).zip"

File:Wiki - Renard SS8 Assembly.pdf

2013-08-06T04:30:30Z

Ravinglunatic: Ravinglunatic uploaded a new version of "File:Wiki - Renard SS8 Assembly.pdf"

File:Wiki - Renard SS8 Assembly (doc file).zip

2013-08-06T04:29:59Z

Ravinglunatic: Ravinglunatic uploaded a new version of "File:Wiki - Renard SS8 Assembly (doc file).zip"

Part Substitutions

2013-07-15T11:25:12Z

Ravinglunatic: /* Diodes, LEDs, Triacs */

==Introduction==

:This page is intended to provide members with a resource to see what parts are interchangeable between the various DIYC boards.

:This page is by no means the “gospel” of what parts can or cannot be interchanged.

==IC Chips==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" | PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|SN65LBC176AP ||Differential Bus Transceivers|| SN65LBC176PE4 511-ST485BN 595-SN65176BP||Renard 16 Renard 24 Renard 64 Renard SS
|-
|579-PIC16F688-I/P||PIC Microcontroller||579-PIC16F688-E/P ||Renard 16 Renard 24 Renard 64 Renard SS
|-
|782-H11AA1||Optocoupler, Bi-Directional Input|| ||Renard 16 Renard 24 Renard SS
|-
|859-MOC3023||Optoisolator, Triac Driver|| ||Renard 16 Renard 24 Renard SS SSRez
|-
|571-1-390261-2||IC Socket, 8 pin (for U1 & U2)||575-193308||Renard 16 Renard 24 Renard 64 Renard SS
|-
|571-1-390261-3||IC Socket, 14 pin (for U3–U5)||575-199314||Renard 16 Renard 24 Renard 64 Renard SS
|-
|571-1-390261-1||IC Socket, 6 pin (for U8–U31)|| ||Renard 16 Renard 24 Renard 64 Renard SS SSRez
|}

==Voltage Regulators==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" |PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|821-TS7805CZ||5VDC Voltage Regulator||511-L7805CV||Renard 16 Renard 24 Renard 24LV
|-
|511-L4940V5||Regulator, LDO, 5V, 1.5A|| ||Renard 64
|-
|511-LF50CVDG||Regulator, LDO, 5V, .5A||511-LF50CV (Basically the same item but with a thinner tab, so care needs to used when installing the heatsink)||Renard SS
|-
|532-574502B00||Heatsink for Voltage Regulator|| ||Renard 16
|-
|532-577102B00||Heatsink for Voltage Regulator|| ||Renard SS
|-
|532-7136DG||Heatsink for Voltage Regulator||532-7139DG||Renard 24 Renard 24LV
|}

==Diodes, LEDs, Triacs==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" | PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|78-1N5239B||Diode, Zener 9.1V .5W||78-1N5239B-TAP||Renard 16 Renard 24 Renard 24LV Renard 64 Renard SS
|-
|78-1N5229B||Diode, Zener 4.3V .5W||78-1N5229B-TAP 512-1N5229B_T50A||Renard 16 Renard 24 Renard 24LV Renard 64 Renard SS
|-
|604-WP63ID||LED, 5mm Red||Any standard 3mm or 5mm LED will work||Renard 24 Renard 24LV
|-
|604-WP1503GD||LED, 5mm Green||Any standard 3mm or 5mm LED will work||Renard 24 Renard 24LV
|-
|604-WP7104EC||LED, 3mm Red||Any standard 3mm LED will work||Renard 16
|-
|604-WP710A10IT||LED, 3mm Red||Any standard 3mm LED will work||Renard SS
|-
|604-WP710A10GT||LED, 3mm Green||Any standard 3mm LED will work||Renard 16 Renard 64 Renard SS SSRez
|-
|859-LTL-403G||LED, Rectangular, Green||859-LTL-403HR - Red 859-LTL-403Y - Yellow ||Renard 64
|-
|625-1N4001-E3||Diode|| ||Renard 16 Renard 24 Renard 24LV
|-
|625-1N5817-E3||Schottky Diode (20V, 1A)||625-1N5817-E3/4 511-1N5817 ||Renard 64
|-
|511-1N5817||Schottky Diode (20V, 1A)||625-1N5817-E3/4 625-1N5817-E3 ||Renard SS
|-
|821-DB102G||Bridge Rectifier, 1A 100V||DB103||Renard 24HC Renard 24LV
|-
|511-BTA08-400B||Triac, 8A 400V||511-BTA04-700T Triac, 4A 700V (alternative Triac for use with LED light strands - See "EOL" Note Below)||Renard 16 Renard 24
|-
|511-BTA04-700T||Triac, 4A 700V Update: Now listed as EOL or "End of Life"||BTA06-600TRG||SSRez REN24HC
|-
|511-BTA04-700T
|colspan="2"|This triac (the original preferred triac for the Renard SS controllers) is no longer being manufactured and generally no longer available from parts suppliers. This note is included here to provide information on why this triac was replaced for the Renard SS controllers so users will not be concerned about having these triacs in any existing Renard SS controllers.||Renard SS
|-
|511-BTA06-600CW ||Triac, 6A 600V|| ||Renard SS
|}

==Resistors==

:As a general “rule of thumb” for DIYC projects, you can substitute any resistor of equal value that also has a power rating equal to/or greater for any of the following resistors. The material that the resistor is made of (ie: carbon film or metal film) is not a critical factor for DIYC projects.

{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center"| PART NUMBER (Mouser PN# unless noted)
!width="300" align="center"| NOMENCLATURE
!width="175" align="center"| POSSIBLE SUBSTITUTE PARTS
!width="100" align="center"| SYSTEMS USED ON
|-
|291-120-RC||Resistor, Carbon Film 120 ohms 1/4W 5%||271-120-RC 660-MF1/4DCT52R1200F||Renard 16 Renard 24 Renard 64 Renard SS
|-
|291-1K-RC||Resistor, Carbon Film 1K ohms 1/4W 5%||271-1K-RC 660-MF1/4DC1001F (Renard 24 ZC resistors)||Renard 24
|-
|299-1K-RC||Resistor, Carbon Film 1K ohms 1/8W 5%||271-1K-RC 660-MF1/4DC1001F (Incoming data circuit resistors only)||Renard 16 Renard 24 Renard 64 Renard SS
|-
|299-27K-RC||Resistor, Carbon Film 27K ohms 1/8W 5%||271-27K-RC 660-MF1/4DLT52R2702F||Renard 16 Renard 24 Renard 64 Renard SS
|-
|291-680-RC||Resistor, Carbon Film 680 ohms 1/4W 5%||271-680-RC||Renard 24 SSRez
|-
|299-680-RC||Resistor, Carbon Film 680 ohms 1/8W 5%|| ||Renard 64 Renard SS
|-
|291-180-RC ||Resistor, Carbon Film 180 ohms 1/4W 5%||271-180-RC 273-180-RC||Renard 16 Renard 24 Renard SS SSRez
|-
|71-CCF60-15K-E3||Resistor, Metal Film 15K ohms 3/4W 1%|| ||Renard 16
|-
|291-750-RC||Resistor, Carbon Film 750 ohms 1/4W 5%||660-CFS1/4CT52R751J||Renard SS
|-
|299-750-RC||Resistor, Carbon Film 750 ohms 1/8W 5%|| ||Renard 64
|-
|299-330-RC||Resistor, Carbon Film 330 ohms 1/8W 5%|| ||Renard 64
|-
|266-680||Resistor Network, 10 pin, 680ohms 2%|| ||Renard 16
|-
|264-330||Resistor Network, 6 pin, 330ohms 2%|| ||Renard SS
|-
|652-4608X-1LF-680||Resistor Network, 8 pin, 680ohms, Bussed 2%|| ||Renard 64
|}

==Capacitors==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center"|PART NUMBER (Mouser PN# unless noted)
!width="300" align="center"|NOMENCLATURE
!width="175" align="center"|POSSIBLE SUBSTITUTE PARTS
!width="100" align="center"|SYSTEMS USED ON
|-
|81-RPEE41H105M4K1E12||Capacitor, Monolithic Radial Lead 50V 1uF|| ||Renard 16
|-
|80-C410C104M5U||Capacitor, Axial Ceramic 50V 0.1uF || ||Renard 16
|-
|581-SA105E104MAR||Capacitor, Axial Ceramic 50V 0.1uF || ||Renard 24
|-
|140-HTRL25V10-RC||Capacitor, Electrolytic 25V 10uF 105°C|| ||Renard 24
|-
|140-XRL25V1.0-RC||Capacitor, Electrolytic 25V 1uF 85°C|| ||Renard 24
|-
|667-ECA-1CM682||Capacitor, Electrolytic 16V 6800uF 85°C||140-REA682M1CBK1632P 140-XRL16V6800-RC (EOL)||Renard 64
|-
|140-REA470M1CBK0511P||Capacitor, Electrolytic 16V 47uF 85°C||647-UVR1C470MDD1TD 647-UVR1C470MDD1TA ||Renard SS
|-
|140-REA222M1CBK1320P||Capacitor, Electrolytic 16V 2200uF 85°C||647-UVR1C222MHD1TO 871-B41827A4228M000 ||Renard SS
|-
|80-C322C104K5R||Capacitor, Radial Ceramic 50V 0.1uF|| ||Renard 64 Renard SS
|-
|667-ECA-1CM470||Capacitor, Electrolytic 16V 47uF 85°C||75-515D476M016JA6AE3 ||Renard 64
|}

==Other==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" | PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|838-3FD-320||Transformer, Dual Primary/Secondary||838-3FD-316||Renard 24
|-
|838-3FS-312||Transformer, Single Primary/Dual Secondary|| ||Renard SS
|-
|520-TCF1843-X||Crystal Clock Oscillator, 18.432 MHz (full size)||ACO-18.432MHZ-EK||Renard 24
|-
|815-ACH-18.432-EK||Crystal Clock Oscillator, 18.432 MHz (half size)||520-TCH1843-X ||Renard 16 Renard 64 Renard SS
|-
|538-22-03-2021||Header, 2-Pin PCB
|rowspan="2"|538-22-28-4360 Header, 36 Pin Breakaway (used to make smaller headers)||Renard 16 Renard 64 Renard SS
|-
|538-22-03-2031||Header, 3-Pin PCB||Renard 24
|-
|737-MSB-G||Shunt||571-3828115 737-MSA-G||Renard 16 Renard 24 Renard 64 Renard SS
|-
|504-GMA-10||Fuse, Fast Acting 10A 125VAC|| ||Renard SS
|-
|504-GMA-15||Fuse, Fast Acting 15A 125VAC|| ||Renard 16 Renard 24
|-
|504-1A3399-10||Holder, Fuse Clip PCB mount 5mm|| ||Renard 16
|-
|534-3517||Holder, Fuse Clip PCB mount 5mm|| ||Renard 24 Renard SS SSRez
|-
|534-3527C||Cover, Fuse Clip|| || Renard SS
|-
|571-5556416-1||Jack, Modular RJ45 PCB Mount Top Entry|| 571-55202594 538-95503-2881||Renard 24 Renard 64 Renard SS SSRez
|-
|571-5520251-4||Jack, Modular RJ45 PCB Mount Side Entry|| ||Renard 16 Renard 64 SSRez
|-
|636-182-009-213R531||Connector, D-Sub Female, Rt Angle PCB mount, DE9`|| ||Renard 64
|-
|152-3409||Connector, D-Sub Female, Rt Angle PCB mount, DE9`|| ||Renard SS
|-
|538-39890-0302||Terminal Block, 2 Pos 5.0 mm|| ||Renard 16
|-
|571-2828372||Terminal Block, 2 Pos 5.08 mm|| ||Renard SS SSRez
|-
|571-7969492||Terminal Block, 2 Pos (Input Power)||158-P02EHK508V2-E||Renard SS
|-
|571-7969494||Terminal Block, 4 Pos (Input Power)|| ||Renard 24
|-
|571-2828376||Terminal, 6 Pos||Three of 571-7969492||Renard 24 Opt#1
|-
|651-1725041||Terminal, Dbl Stack 4 Pos|| ||Renard 24 Opt#1
|-
|534-1287||Terminal, Spade|| ||Renard 24 Opt#2
|-
|534-4902||Male Sturdi-mount Terminal|| ||Renard 64
|-
|159-2215||Vinyl Insulated Couplers (Female)|| ||Renard 64

|}

[[Category:DIYC Controllers]]
[[Category:DIYC Hardware]]
[[Category:General Info]]
[[Category:Renard]]
[[Category:Renard SS8]]
[[Category:Renard SS16]]
[[Category:Renard SS24]]
[[Category:Renard 24]]
[[Category:Renard 48LSD]]
[[Category:Renard 64XC]]
[[Category:Renard64]]
[[Category:Renard16 (xmus)]]
[[Category:Ren-C]]
[[Category:Ren-T]]
[[Category:Ren-W]]
[[Category:SSR]]
[[Category:The Grinch]]
[[Category:Olsen 595]]
[[Category:Firegod and Helix]]
[[Category:RPMs DMX Designs]]
[[Category:DIYC Index]]

File:Wiki - IC socket 1-14.jpg

2013-06-30T21:09:10Z

Ravinglunatic:

Control boards and Contacts

2013-06-21T20:47:51Z

Ravinglunatic: /* Lighting Control Board Source Listing */

== Lighting Control Board Source Listing ==

Below is a list of board designs that are found on DoItYourselfChristmas.com (DIYC) and the contact sources for them.

{| border="1" cellpadding="10" style="text-align: center;"
|+ '''NON-DIMMING CONTROLLERS'''
!width="180"|BOARD
!width="460"|DESCRIPTION
!width="85"|CONTACT
!width="180"|ASSOCIATED DIYC FORUM
|-
|[[Olsen 595|COOP Olsen 595]]
|align="left"|64 Channels, requires external SSRs, Parallel Port controlled
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=2 Macrosill]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=10 Olsen 595 Forum]
|-
|[[GRINCH_Controller_Assembly_Instructions|Grinch]]
|align="left"|64 Channels, requires external SSRs, Parallel Port controlled
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=11 wjohn]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=31 Grinch Forum]
|}

{| border="1" cellpadding="10" style="text-align: center;"
|+ '''DIMMING CONTROLLERS'''
!width="180"|BOARD
!width="460"|DESCRIPTION
!width="85"|CONTACT
!width="180"|ASSOCIATED DIYC FORUM
|-
|[[Renard16]] (Xmus16)
|align="left"|16 channels, on-board SSRs, Serial/DMX controlled
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=11 wjohn]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=34 Renard Forum]
|-
|[[Renard64|Renard 64]]
|align="left"|64 channels, requires external SSRs, Serial/DMX controlled
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=11 wjohn]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=34 Renard Forum]
|-
|[[24 Channel Renard with SSR Assembly Instructions|Renard 24]]
|align="left"| 24 channels, on-board SSRs, Serial/DMX controlled
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=4 fkostyun]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=34 Renard Forum]
|-
|[[Renard 24LV|Renard 24LV]]
|align="left"|24 channels, requires external SSRs, Serial/DMX controlled
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=4 fkostyun]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=34 Renard Forum]
|-
|[[REN_32_Controller_Board|REN 32]]
|align="left"|32 channels, requires external SSRs, Serial/DMX controlled , 120VAC or 230VAC
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=6 waynej]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=34 Renard Forum]
|-
|[[The Renard SS8 Controller Board|Renard SS8]]
|align="left"|8 channels, on-board SSRs, Serial/DMX controlled , 120VAC only
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=6 waynej]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=34 Renard Forum]
|-
|[[The Renard SS16 Controller Board|Renard SS16]]
|align="left"|16 channels, on-board SSRs, Serial/DMX controlled, 120VAC only
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=6 waynej]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=34 Renard Forum]
|-
|[[The Renard SS24 Controller Board|Renard SS24]]
|align="left"|24 channels, on-board SSRs, Serial/DMX controlled, 120VAC only
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=6 waynej]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=34 Renard Forum]
|-
|[[Ren48LSDv3c|Renard 48LSD]]
|align="left"|48 channels, intended to drive LED light strips, Serial/DMX controlled
||[http://doityourselfchristmas.com/forums/private.php?do=newpm&u=1986 budude]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=34 Renard Forum]
|-
|[[Firegod]]
|align="left"|128 channels, requires external SSRs, Serial controlled
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=71 Firegod]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=32 Firegod Forum]
|-
|[[Helix]]
|align="left"|128 channels, requires external SSRs, stand alone controller
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=44 gmbartlett]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=65 Helix Forum]
|-
|[http://doityourselfchristmas.com/forums/showthread.php?7497-DMX4-SSR-Project RPM DMX4SSR]
|align="left"|4 channels, on-board SSRs, DMX controlled
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=1269 RPM]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=33 DMX Forum]
|-
|[http://doityourselfchristmas.com/forums/showthread.php?12372-DMX16SSR-Project RPM DMX16SSR]
|align="left"|16 channels, on-board SSRs, DMX controlled
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=1269 RPM]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=33 DMX Forum]
|-
|[http://doityourselfchristmas.com/forums/showthread.php?8340-DMX8-DCSSR-Project RPM DMX8-DCSSR]
|align="left"|8 channels, on-board Dimmable DC SSRs, DMX controlled 
For LED Portafloods, MiniMighty LED Floods, LED MR16's, etc.
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=1269 RPM]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=33 DMX Forum]
|-
|[http://doityourselfchristmas.com/forums/showthread.php?10784-Dmx16-dc-ssr RPM DMX16-DCSSR]
|align="left"|16 channels, on-board Dimmable DC SSRs, DMX controlled 
For LED Portafloods, MiniMighty LED Floods, LED MR16's, etc.
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=1269 RPM]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=33 DMX Forum]
|-
|[[Ren4Flood|Ren4Flood]]
|align="left"|4 DC channels, intended to drive the DIYC Flood, Serial/DMX controlled
||[http://doityourselfchristmas.com/forums/private.php?do=newpm&u=1986 budude]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=34 Renard Forum]
|}

{| border="1" cellpadding="10" style="text-align: center;"
|+ '''MISCELLANEOUS DIYC BOARDS'''
!width="180"|BOARD
!width="460"|DESCRIPTION
!width="85"|CONTACT
!width="180"|ASSOCIATED DIYC FORUM
|-
|[[Renard-595 Converter|Ren-C]]
|align="left"|Provides dimming capability to Grinch and Olsen 595 boards, Serial controlled
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=11 wjohn]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=34 Renard Forum]
|-
|[[DMX to Grinch/595 convertor |RPM Grinch/595 DMX Dimmer]]
|align="left"|Provides dimming capability to Grinch and Olsen 595 boards, DMX controlled
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=1269 RPM]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=33 DMX Forum]
|-
|[[Renard Wireless Converter|Ren-W]]
|align="left"|Adapts Wired Renard boards to Wireless, Serial device
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=3044 dirknerkle]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=57 Development Forum]
|-
|[http://www.doityourselfchristmas.com/wiki/index.php?title=SSRneon SSRneon & SSRneon G2]
|align="left"|4 Channel SSR for a TA-200 Enclosure with Safety Features. Includes Home Etch files !
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=1698 ukewarrior]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=11 SSR Forum]
|-
|[http://www.doityourselfchristmas.com/wiki/index.php?title=SSRneon-G2-LED SSRneon-G2-LED]
|align="left"|Highest Amp capacity 4 Channel SSR for a TA-200 Enclosure with Safety Features. Includes Gerber files !
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=44 gmbartlett]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=11 SSR Forum]
|-
|[[LedTriks Controller Assembly Instructions|LEDTriks]]
|align="left"| LED sign (Animation and scrolling text), Parallel port controlled
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=11 wjohn]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=13 LEDtrik Forum]
|-
|[[TRIKSC|Triks-C]]
|align="left"|Serial port or standalone adapter for the LEDTriks
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=11 wjohn]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=13 LEDtrik Forum]
|-
|[[4 Channel SSROZ Assembly Instructions|SSROZ]]
|align="left"|4 Channel SSR
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=11 wjohn]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=11 SSR Forum]
|-
|[[4 Channel DCSSR Assembly Instructions|DCSSR]]
|align="left"|4 Channel DC SSR
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=11 wjohn]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=11 SSR Forum]
|-
|[[DCSSR_Version_2.4|DCSSR Version 2.4]]
|align="left"|4 Channel DC SSR Version 2.4
||[http://doityourselfchristmas.com/forums/private.php?do=newpm&u=3440 labrat]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=11 SSR Forum]
|-
|[[SSRez]]
|align="left"|4 Channel SSR for TA-200 Enclosure
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=1606 g2ktcf]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=11 SSR Forum]
|-
|[http://doityourselfchristmas.com/forums/showthread.php?7009-USB-to-DMX-dongle-Enttec-Pro-compatible RPM USB to DMX Adapter]
| align="left"|USB to DMX dongle, Enttec USB Pro Compatible
||[http://www.doityourselfchristmas.com/forums/private.php?do=newpm&u=1269 RPM]
||[http://www.doityourselfchristmas.com/forums/forumdisplay.php?f=33 DMX Forum]
|-
|[[PropController]]
| align="left"|PropController - Multi-Function, Multi-Core controller
||[http://doityourselfchristmas.com/forums/private.php?do=newpm&u=100 DynamoBen]
||[http://doityourselfchristmas.com/forums/forumdisplay.php?91-PropController PropController Forum]
|-
|[[FAST_Finally_Affordable_Snowfall_Tube]]
| align="left"|Controller and LED Segment PCB for FAST snowfall tubes
||[http://doityourselfchristmas.com/forums/member.php?7268-chelmuth chelmuth]
||[http://doityourselfchristmas.com/forums/forumdisplay.php?19-Other-Hardware Other Hardware Forum]
|}

'''Open Design Disclaimer:''' Here at DIYC, we work on an open design concept. This means that any design brought to the Forums or chatroom on DIYC and are openly discussed for development and later distributed, it is expected to have the schematics openly shared and publicly published somewhere on the site. Any actual PCB board design is the property of the author.

[[Category:DIYC Controllers]]
[[Category:Beginners Info]]
[[Category:General Info]]
[[Category:Renard SS8]]
[[Category:Renard SS16]]
[[Category:Renard SS24]]
[[Category:Renard 24]]
[[Category:Renard 48LSD]]
[[Category:Renard 64XC]]
[[Category:Renard64]]
[[Category:Renard16 (xmus)]]
[[Category:The Grinch]]
[[Category:Olsen 595]]
[[Category:Firegod and Helix]]
[[Category:RPMs DMX Designs]]
[[Category:DIYC Index]]

Part Substitutions

2013-06-21T20:19:33Z

Ravinglunatic: /* Other */

==Introduction==

:This page is intended to provide members with a resource to see what parts are interchangeable between the various DIYC boards.

:This page is by no means the “gospel” of what parts can or cannot be interchanged.

==IC Chips==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" | PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|SN65LBC176AP ||Differential Bus Transceivers|| SN65LBC176PE4 511-ST485BN 595-SN65176BP||Renard 16 Renard 24 Renard 64 Renard SS
|-
|579-PIC16F688-I/P||PIC Microcontroller||579-PIC16F688-E/P ||Renard 16 Renard 24 Renard 64 Renard SS
|-
|782-H11AA1||Optocoupler, Bi-Directional Input|| ||Renard 16 Renard 24 Renard SS
|-
|859-MOC3023||Optoisolator, Triac Driver|| ||Renard 16 Renard 24 Renard SS SSRez
|-
|571-1-390261-2||IC Socket, 8 pin (for U1 & U2)||575-193308||Renard 16 Renard 24 Renard 64 Renard SS
|-
|571-1-390261-3||IC Socket, 14 pin (for U3–U5)||575-199314||Renard 16 Renard 24 Renard 64 Renard SS
|-
|571-1-390261-1||IC Socket, 6 pin (for U8–U31)|| ||Renard 16 Renard 24 Renard 64 Renard SS SSRez
|}

==Voltage Regulators==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" |PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|821-TS7805CZ||5VDC Voltage Regulator||511-L7805CV||Renard 16 Renard 24 Renard 24LV
|-
|511-L4940V5||Regulator, LDO, 5V, 1.5A|| ||Renard 64
|-
|511-LF50CVDG||Regulator, LDO, 5V, .5A||511-LF50CV (Basically the same item but with a thinner tab, so care needs to used when installing the heatsink)||Renard SS
|-
|532-574502B00||Heatsink for Voltage Regulator|| ||Renard 16
|-
|532-577102B00||Heatsink for Voltage Regulator|| ||Renard SS
|-
|532-7136DG||Heatsink for Voltage Regulator||532-7139DG||Renard 24 Renard 24LV
|}

==Diodes, LEDs, Triacs==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" | PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|78-1N5239B||Diode, Zener 9.1V .5W||78-1N5239B-TAP||Renard 16 Renard 24 Renard 24LV Renard 64 Renard SS
|-
|78-1N5229B||Diode, Zener 4.3V .5W||78-1N5229B-TAP 512-1N5229B_T50A||Renard 16 Renard 24 Renard 24LV Renard 64 Renard SS
|-
|604-WP63ID||LED, 5mm Red||Any standard 3mm or 5mm LED will work||Renard 24 Renard 24LV
|-
|604-WP1503GD||LED, 5mm Green||Any standard 3mm or 5mm LED will work||Renard 24 Renard 24LV
|-
|604-WP7104EC||LED, 3mm Red||Any standard 3mm LED will work||Renard 16
|-
|604-WP710A10IT||LED, 3mm Red||Any standard 3mm LED will work||Renard SS
|-
|604-WP710A10GT||LED, 3mm Green||Any standard 3mm LED will work||Renard 16 Renard 64 Renard SS SSRez
|-
|859-LTL-403G||LED, Rectangular, Green||859-LTL-403HR - Red 859-LTL-403Y - Yellow ||Renard 64
|-
|625-1N4001-E3||Diode|| ||Renard 16 Renard 24 Renard 24LV
|-
|625-1N5817-E3||Schottky Diode (20V, 1A)||625-1N5817-E3/4 ||Renard 64 Renard SS
|-
|821-DB102G||Bridge Rectifier, 1A 100V||DB103||Renard 24HC Renard 24LV
|-
|511-BTA08-400B||Triac, 8A 400V||511-BTA04-700T Triac, 4A 700V (alternative Triac for use with LED light strands - See "EOL" Note Below)||Renard 16 Renard 24
|-
|511-BTA04-700T||Triac, 4A 700V Update: Now listed as EOL or "End of Life"||BTA06-600TRG||SSRez REN24HC
|-
|511-BTA04-700T
|colspan="2"|This triac (the original preferred triac for the Renard SS controllers) is no longer being manufactured and generally no longer available from parts suppliers. This note is included here to provide information on why this triac was replaced for the Renard SS controllers so users will not be concerned about having these triacs in any existing Renard SS controllers.||Renard SS
|-
|511-BTA06-600CW ||Triac, 6A 600V|| ||Renard SS
|}

==Resistors==

:As a general “rule of thumb” for DIYC projects, you can substitute any resistor of equal value that also has a power rating equal to/or greater for any of the following resistors. The material that the resistor is made of (ie: carbon film or metal film) is not a critical factor for DIYC projects.

{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center"| PART NUMBER (Mouser PN# unless noted)
!width="300" align="center"| NOMENCLATURE
!width="175" align="center"| POSSIBLE SUBSTITUTE PARTS
!width="100" align="center"| SYSTEMS USED ON
|-
|291-120-RC||Resistor, Carbon Film 120 ohms 1/4W 5%||271-120-RC 660-MF1/4DCT52R1200F||Renard 16 Renard 24 Renard 64 Renard SS
|-
|291-1K-RC||Resistor, Carbon Film 1K ohms 1/4W 5%||271-1K-RC 660-MF1/4DC1001F (Renard 24 ZC resistors)||Renard 24
|-
|299-1K-RC||Resistor, Carbon Film 1K ohms 1/8W 5%||271-1K-RC 660-MF1/4DC1001F (Incoming data circuit resistors only)||Renard 16 Renard 24 Renard 64 Renard SS
|-
|299-27K-RC||Resistor, Carbon Film 27K ohms 1/8W 5%||271-27K-RC 660-MF1/4DLT52R2702F||Renard 16 Renard 24 Renard 64 Renard SS
|-
|291-680-RC||Resistor, Carbon Film 680 ohms 1/4W 5%||271-680-RC||Renard 24 SSRez
|-
|299-680-RC||Resistor, Carbon Film 680 ohms 1/8W 5%|| ||Renard 64 Renard SS
|-
|291-180-RC ||Resistor, Carbon Film 180 ohms 1/4W 5%||271-180-RC 273-180-RC||Renard 16 Renard 24 Renard SS SSRez
|-
|71-CCF60-15K-E3||Resistor, Metal Film 15K ohms 3/4W 1%|| ||Renard 16
|-
|291-750-RC||Resistor, Carbon Film 750 ohms 1/4W 5%||660-CFS1/4CT52R751J||Renard SS
|-
|299-750-RC||Resistor, Carbon Film 750 ohms 1/8W 5%|| ||Renard 64
|-
|299-330-RC||Resistor, Carbon Film 330 ohms 1/8W 5%|| ||Renard 64
|-
|266-680||Resistor Network, 10 pin, 680ohms 2%|| ||Renard 16
|-
|264-330||Resistor Network, 6 pin, 330ohms 2%|| ||Renard SS
|-
|652-4608X-1LF-680||Resistor Network, 8 pin, 680ohms, Bussed 2%|| ||Renard 64
|}

==Capacitors==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center"|PART NUMBER (Mouser PN# unless noted)
!width="300" align="center"|NOMENCLATURE
!width="175" align="center"|POSSIBLE SUBSTITUTE PARTS
!width="100" align="center"|SYSTEMS USED ON
|-
|81-RPEE41H105M4K1E12||Capacitor, Monolithic Radial Lead 50V 1uF|| ||Renard 16
|-
|80-C410C104M5U||Capacitor, Axial Ceramic 50V 0.1uF || ||Renard 16
|-
|581-SA105E104MAR||Capacitor, Axial Ceramic 50V 0.1uF || ||Renard 24
|-
|140-HTRL25V10-RC||Capacitor, Electrolytic 25V 10uF 105°C|| ||Renard 24
|-
|140-XRL25V1.0-RC||Capacitor, Electrolytic 25V 1uF 85°C|| ||Renard 24
|-
|667-ECA-1CM682||Capacitor, Electrolytic 16V 6800uF 85°C||140-REA682M1CBK1632P 140-XRL16V6800-RC (EOL)||Renard 64
|-
|140-REA470M1CBK0511P||Capacitor, Electrolytic 16V 47uF 85°C||647-UVR1C470MDD1TD 647-UVR1C470MDD1TA ||Renard SS
|-
|140-REA222M1CBK1320P||Capacitor, Electrolytic 16V 2200uF 85°C||647-UVR1C222MHD1TO 871-B41827A4228M000 ||Renard SS
|-
|80-C322C104K5R||Capacitor, Radial Ceramic 50V 0.1uF|| ||Renard 64 Renard SS
|-
|667-ECA-1CM470||Capacitor, Electrolytic 16V 47uF 85°C||75-515D476M016JA6AE3 ||Renard 64
|}

==Other==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" | PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|838-3FD-320||Transformer, Dual Primary/Secondary||838-3FD-316||Renard 24
|-
|838-3FS-312||Transformer, Single Primary/Dual Secondary|| ||Renard SS
|-
|520-TCF1843-X||Crystal Clock Oscillator, 18.432 MHz (full size)||ACO-18.432MHZ-EK||Renard 24
|-
|815-ACH-18.432-EK||Crystal Clock Oscillator, 18.432 MHz (half size)||520-TCH1843-X ||Renard 16 Renard 64 Renard SS
|-
|538-22-03-2021||Header, 2-Pin PCB
|rowspan="2"|538-22-28-4360 Header, 36 Pin Breakaway (used to make smaller headers)||Renard 16 Renard 64 Renard SS
|-
|538-22-03-2031||Header, 3-Pin PCB||Renard 24
|-
|737-MSB-G||Shunt||571-3828115 737-MSA-G||Renard 16 Renard 24 Renard 64 Renard SS
|-
|504-GMA-10||Fuse, Fast Acting 10A 125VAC|| ||Renard SS
|-
|504-GMA-15||Fuse, Fast Acting 15A 125VAC|| ||Renard 16 Renard 24
|-
|504-1A3399-10||Holder, Fuse Clip PCB mount 5mm|| ||Renard 16
|-
|534-3517||Holder, Fuse Clip PCB mount 5mm|| ||Renard 24 Renard SS SSRez
|-
|534-3527C||Cover, Fuse Clip|| || Renard SS
|-
|571-5556416-1||Jack, Modular RJ45 PCB Mount Top Entry|| 571-55202594 538-95503-2881||Renard 24 Renard 64 Renard SS SSRez
|-
|571-5520251-4||Jack, Modular RJ45 PCB Mount Side Entry|| ||Renard 16 Renard 64 SSRez
|-
|636-182-009-213R531||Connector, D-Sub Female, Rt Angle PCB mount, DE9`|| ||Renard 64
|-
|152-3409||Connector, D-Sub Female, Rt Angle PCB mount, DE9`|| ||Renard SS
|-
|538-39890-0302||Terminal Block, 2 Pos 5.0 mm|| ||Renard 16
|-
|571-2828372||Terminal Block, 2 Pos 5.08 mm|| ||Renard SS SSRez
|-
|571-7969492||Terminal Block, 2 Pos (Input Power)||158-P02EHK508V2-E||Renard SS
|-
|571-7969494||Terminal Block, 4 Pos (Input Power)|| ||Renard 24
|-
|571-2828376||Terminal, 6 Pos||Three of 571-7969492||Renard 24 Opt#1
|-
|651-1725041||Terminal, Dbl Stack 4 Pos|| ||Renard 24 Opt#1
|-
|534-1287||Terminal, Spade|| ||Renard 24 Opt#2
|-
|534-4902||Male Sturdi-mount Terminal|| ||Renard 64
|-
|159-2215||Vinyl Insulated Couplers (Female)|| ||Renard 64

|}

[[Category:DIYC Controllers]]
[[Category:DIYC Hardware]]
[[Category:General Info]]
[[Category:Renard]]
[[Category:Renard SS8]]
[[Category:Renard SS16]]
[[Category:Renard SS24]]
[[Category:Renard 24]]
[[Category:Renard 48LSD]]
[[Category:Renard 64XC]]
[[Category:Renard64]]
[[Category:Renard16 (xmus)]]
[[Category:Ren-C]]
[[Category:Ren-T]]
[[Category:Ren-W]]
[[Category:SSR]]
[[Category:The Grinch]]
[[Category:Olsen 595]]
[[Category:Firegod and Helix]]
[[Category:RPMs DMX Designs]]
[[Category:DIYC Index]]

Assembly Instructions The Renard SS24

2013-06-21T20:17:08Z

Ravinglunatic: /* Parts Listing (BOM) */

==Board Assembly==

:The following sequence of steps is by no means the only way to assemble the Renard SS24. It is simply a suggested order of events to achieve the desired goal.

:'''NOTE:''' The part numbers referenced in the following instructions are those taken from the [[Assembly Instructions The Renard SS24#Parts Listing (BOM) | Renard SS24 BOM]].

{| border="0" cellpadding="10" style="text-align: left;"
!width="300"|
!width="200"|
|-
|

* '''1''' - Start by checking the PCB over for any obvious production faults. Check for traces that end abruptly or have cracks/breaks in them. Also check that all holes are clear.
|| [[Image:Wiki - Renard SS24 PCB.jpg | 200px]]
|-
|
* '''2''' - Install four diodes D1 thru D4 (PN# 625-1N5817-E3). The diodes will have a silver/grey stripe on a black body. Make sure that this stripe lines up with the stripe on the PCB silk screen (to the left).
|| [[Image:Wiki - Renard SS24 Assembly Step02.jpg | 200px]]
|-
|
* '''3''' - Install two 750 ohm resistors R1 & R2 (PN# 291-750-RC). Make sure that the resistors have a value of 750 ohms (violet/green/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step03.jpg | 200px]]
|-
|
* '''4''' - Install the 120 ohm resistor R3 (PN# 291-120-RC). Make sure that the resistor has a value of 120 ohms (brown/red/brown/gold stripes). This resistor have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step04.jpg | 200px]]
|-
|
* '''5''' - Install two 1K ohm resistors R4, R7 (PN# 299-1K-RC). Make sure that the resistors have a value of 1K ohm (brown/black/red/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step05.jpg | 200px]]
|-
|
* '''6''' - Install three 27K ohm resistors R5, R8, R9 (PN# 299-27K-RC). Make sure that the resistors have a value of 27K ohms (red/violet/orange/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step06.jpg | 200px]]
|-
|
* '''7''' - Install zener diode D5 (PN# 78-1N5229B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the left).
|| [[Image:Wiki - Renard SS24 Assembly Step07.jpg | 200px]]
|-
|
* '''8''' - Install zener diode D6 (PN# 78-1N5239B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the right).
|| [[Image:Wiki - Renard SS24 Assembly Step08.jpg | 200px]]
|-
|
* '''9''' - Install 25 680 ohm resistors R6, R10 thru R33 (PN# 299-680-RC). Make sure that the resistors have a value of 680 ohms (blue/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step09.jpg | 200px]]
|-
|
* '''10''' - Install 24 180 ohm resistors R34 thru R57 (PN# 291-180-RC). Make sure that the resistors have a value of 180 ohms (brown/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step10.jpg | 200px]]
|-
|
* '''11''' - Install three 0.1uF capacitors C3, C4 & C5 (PN# 80-C322C104K5R). These capacitors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step11.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>The following resistor network is a "bussed" type resistor network. This means that the five resistor components (pins 2-6) are all connected in a common buss to pin 1. Installing the resistor network backwards will cause a multitude of malfunctions. So please take the time to make sure it is installed correctly.</blockquote>
|-
|
* '''12''' - Install the 330 ohm resistor network RN1 (PN# 264-330-RC). The resistor network should have a dot on it to indicate pin 1. Insert pin 1 of the resistor network into the square solder pad (to the left).
|| [[Image:Wiki - Renard SS24 Assembly Step12.jpg | 200px]]
|-
|
* '''13a''' - Install four green LEDs PWR (D7), HB, ZC & SD (PN# 604-WP710A10GT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.

* '''13b''' - Install two red LEDs FE & OE (PN# 604-WP710A10IT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.
|| [[Image:Wiki - Renard SS24 Assembly Step13.jpg | 200px]]
|-
|
* '''14''' - Install three 2-pin vertical headers JP1, JP2 & JP3 (PN# 538-22-03-2021). '''Install the short end through the board.''' These headers have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step14.jpg | 200px]]
|-
|
* '''15''' - Install the clock oscillator U3 (PN# 815-ACH-18.432-EK). The oscillator must be installed in the correct orientation. The oscillator has three rounded corners and one squared corner, make sure that the squared corner is positioned to match the PCB silkscreen (upper left corner).
|| [[Image:Wiki - Renard SS24 Assembly Step15.jpg | 200px]]
|-
|
* '''16''' - Install the voltage regulator U1 (PN# 511-LF50CV). The voltage regulator must be installed correctly. The voltage regulators tab/heat sink must be aligned with wider line of the PCB silkscreen outline (facing towards the PCB top edge).
|| [[Image:Wiki - Renard SS24 Assembly Step16.jpg | 200px]]
|-
|
* '''17''' - Install the 2200uF capacitor C1 (PN# 140-REA222M1CBK1320P). This capacitor is polarized and must be installed correctly. The capacitor should have a black stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS24 Assembly Step17.jpg | 200px]]
|-
|
* '''18''' - Install the 47uF capacitor C2 (PN# 140-REA470M1CBK0511P). This capacitor is polarized and must be installed correctly. The capacitor should have a silver/grey stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS24 Assembly Step18.jpg | 200px]]
|-
|
* '''19''' - Install four fuse clips (PN# 534-3517) '''Note: they are directional for proper fit of the fuse.''' A helpful installation tip here would be to put a fuse in the clips when you position them in their mounting holes. This will help keep them correctly aligned so that the fuse will fit properly.
|| [[Image:Wiki - Renard SS24 Assembly Step19.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of the following IC sockets must be aligned with the square solder pad. Another way to verify that you installed them correctly is to make sure that the notch on the socket is aligned with the notch on the PCB silkscreen outline. </blockquote>
|-
|
* '''20''' - Install two 8-pin IC sockets for U4 & U5 (PN# 571-1-390261-2).
|| [[Image:Wiki - Renard SS24 Assembly Step20.jpg | 200px]]
|-
|
* '''21''' - Install three 14-pin IC sockets for U6, U7 & U8 (PN# 571-1-390261-3).
|| [[Image:Wiki - Renard SS24 Assembly Step21.jpg | 200px]]
|-
|
* '''22''' - Install 25 6-pin IC sockets for U2, M1 thru M24 (PN# 571-1-390261-1).
|| [[Image:Wiki - Renard SS24 Assembly Step22.jpg | 200px]]
|-
|
* '''23''' - Install 24 triacs T1 thru T24 (PN# 511-BTA06-600CW). The triacs must be installed correctly. The triac tab/heat sink must be aligned with wider line of the PCB silkscreen outline. The tab/heat sink of the odd numbered triacs will facing the even numbered triacs and vice versa.
|| [[Image:Wiki - Renard SS24 Assembly Step23.jpg | 200px]]
|-
|
* '''24''' - Install 24 terminal blocks for Ch1 thru Ch24 (PN# 571-2828372). These terminal blocks have a small interlocking tab that allows the terminals to be "stacked" together to create a larger terminal block. It is easier to go ahead and "stack" twelve terminal blocks together first and then mount them on the PCB.
|| [[Image:Wiki - Renard SS24 Assembly Step24A.jpg | 200px]]

[[Image:Wiki - Renard SS24 Assembly Step24.jpg | 200px]]
|-
|
* '''25''' - Install two terminal blocks for 120V input (PN# 571-7969492).
|| [[Image:Wiki - Renard SS24 Assembly Step25.jpg | 200px]]
|-
|
* '''26''' - Install the transformer TF1 (PN# 838-3FS-312).
|| [[Image:Wiki - Renard SS24 Assembly Step26.jpg | 200px]]
|-
|
* '''27''' - Install two RJ45 modular jacks J1 & J2 (PN# 571-5556416-1). Due to minor variations in manufacturing, some RJ45 jacks are a tighter fit than others. Care should be taken to ensure that the pins are aligned first before applying too much pressure to seat the locking lugs through the board.
|| [[Image:Wiki - Renard SS24 Assembly Step27.jpg | 200px]]
|-
|
* '''28''' - Install the DE9 connector JDP1 (PN# 152-3409).
|| [[Image:Wiki - Renard SS24 Assembly Step28.jpg | 200px]]
|-
|colspan="2" |<blockquote> If you are unsure about your ability to build this board, then you should go to [[Beginners Setup Guide The Renard SS24 | The Beginner's Setup Guide]] at this point. [[Beginners Setup Guide The Renard SS24 | The Beginner's Setup Guide]] will walk you thru some initial tests to make sure that everything is working correctly before inserting the IC chips. </blockquote>
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of each IC must be aligned with pin 1 of the corresponding socket. This can be verified by noting that the notch on the IC is aligned with the notch on the socket.
|-
|
* '''29''' - Install the H11AA1 optocoupler U2 (PN# 782-H11AA1).
|| [[Image:Wiki - Renard SS24 Assembly Step29.jpg | 200px]]
|-
|
* '''30''' - Install three PIC microcontrollers U6, U7 & U8 (PN# 579-PIC16F688-I/P). The PICs need to be programmed with the appropriate firmware before installation. More info on programming PICs can be found [http://www.doityourselfchristmas.com/forums/showpost.php?p=3346&postcount=1 here.]
|| [[Image:Wiki - Renard SS24 Assembly Step30.jpg | 200px]]
|-
|
* '''31''' - Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
|| [[Image:Wiki - Renard SS24 Assembly Step31.jpg | 200px]]
|-
|
* '''32''' - Install 24 optoisolators M1 thru M24 (PN# 859-MOC3023).
 
::'''NOTE:''' The optoisolators are too small to have a notch to use as an alignment guide. Pin 1 is usually notated by a white dot next to it.
|| [[Image:Wiki - Renard SS24 Assembly Step32.jpg | 200px]]
|-
|
* '''33''' - Install the heat sink (PN# 532-577102B00) on voltage regulator U1. The mounting hardware and heat transfer compound are not included in the BOM since any common hardware can be used to attach the heat sink. If you don't have any heat transfer compound handy, you can use something like PN# 532-249. In the picture the heat sink is attached using a #4-40 x 3/8" machine screw and nut found at home depot.
|| [[Image:Wiki - Renard SS Voltage Regulator to Heat Sink.jpg | 200px]]
|-
|
* '''34''' - Install two fuses (PN# 504-GMA-10) and two fuse covers (PN# 534-3527C).
|| [[Image:Wiki - Renard SS24 Assembly Step34.jpg | 200px]]
|}

<center>'''Completed Renard SS24'''</center>

<center>[[Image:Wiki - Renard SS24 Completed Board.jpg | 800px]]</center>

<center>'''Congratulations! You have finished building your Renard SS24!'''</center>

==Triac Heat Sink==

:A simple heat sink can be fabricated from .5"x.5"x.060" (1/16”) angle aluminum available at your local home improvement store. You can use a larger size angle if desired, but you have to keep with the 1/16" thickness. A template for the hole pattern can be found [[media:Renard SS24 heatsink template.pdf | here]]. '''The triac listed in the BOM has an isolated tab''', so no isolators are needed.

:Another method for making a heat sink is to use flat aluminum (1/16” thick) instead of angled. The heat sinks most commonly included in group buys are made in this fashion. The hole pattern is the same as [[media:Renard SS24 heatsink template.pdf | above]] and the overall dimensions are shown [[media:Renard SS Heat Sink Pattern.jpg | here]].

:A small amount of heat transfer compound should be applied between the heat sink and the tab of the triacs. You can use the same compounds that are used on computer CPU chips and their heat sinks. If you don't have any available locally, you can always use something like Mouser PN# 532-249.

==Parts Listing (BOM)==

<blockquote>'''IMPORTANT BOM INFORMATION:''' </blockquote>

<blockquote>Mouser part numbers are listed (unless otherwise noted) as a means of simplifying the listing. Mouser is not the only place to get these parts, they are used as the reference since they tend to have all the parts needed to complete the project. However, the parts can be procured from any electronics parts source that you prefer. </blockquote>

<blockquote>In the event that any of the following parts are not in stock at Mouser when you decide to order them, you can check the [[Part Substitutions]] wiki page and see if there any suggestions for alternative parts.</blockquote>

{| border="1" cellpadding="10" style="text-align: center;"
!width="200"| PART NUMBER (Mouser PN# unless noted)
!width="50"| QTY
!width="100"| REF
!width="350"| NOMENCLATURE
|-
|511-LF50CV ||1||U1
|align="left"|5 VDC Voltage Regulator
|-
|532-577102B00||1|| 
|align="left"|Heatsink for Voltage Regulator
|-
|782-H11AA1||1||U2
|align="left"|Optocoupler, Bi-Directional Input
|-
|815-ACH-18.432-EK||1||U3
|align="left"|Crystal Clock Oscillator, 18.432 MHz
|-
|511-ST485BN ||2||U4, U5
|align="left"|Differential Bus Transceivers
|-
|571-1-390261-2||2|| 
|align="left"|IC Socket, 8 pin (for U4 & U5)
|-
|579-PIC16F688-I/P||3||U6-U8
|align="left"|PIC Microcontroller
|-
|571-1-390261-3||3|| 
|align="left"|IC Socket, 14 pin (for U6-U8)
|-
|859-MOC3023||24||M1-M24
|align="left"|Optoisolator, Triac Driver
|-
|571-1-390261-1||25|| 
|align="left"|IC Socket, 6 pin (for U2, M1-M24)
|-
|511-BTA06-600CW||24||T1-T24
|align="left"|Triac, 6A 600V
|-
|291-750-RC||2||R1, R2
|align="left"|Resistor, Carbon Film 750 ohms 1/4W 5%
|-
|291-120-RC||1||R3
|align="left"|Resistor, Carbon Film 120 ohms 1/4W 5%
|-
|299-1K-RC||2||R4, R7
|align="left"|Resistor, Carbon Film 1K ohms 1/8W 5%
|-
|299-27K-RC||3||R5, R8, R9
|align="left"|Resistor, Carbon Film 27K ohms 1/8W 5%
|-
|299-680-RC||25||R6, R10-R33
|align="left"|Resistor, Carbon Film 680 ohms 1/8W 5%
|-
|291-180-RC||24||R34-R57
|align="left"|Resistor, Carbon Film 180 ohms 1/4W 5%
|-
|264-330-RC ||1||RN1
|align="left"|Resistor Network, 6 pin, 330ohms 2%
|-
|625-1N5817-E3||4||D1-D4
|align="left"|Diode
|-
|78-1N5239B||1||D6
|align="left"|Diode, Zener 9.1V .5W
|-
|78-1N5229B||1||D5
|align="left"|Diode, Zener 4.3V .5W
|-
|604-WP710A10IT||2||FE, OE
|align="left"|LED, 3mm Red
|-
|604-WP710A10GT||4||PWR, HB, ZC, SD
|align="left"|LED, 3mm Green
|-
|140-REA222M1CBK1320P||1||C1
|align="left"| Radial Electrolytic Capacitor 16V 2200uF 20%
|-
|140-REA470M1CBK0511P||1||C2
|align="left"| Radial Electrolytic Capacitor 16V 47uF 20%
|-
|80-C322C104K5R ||3||C3-C5
|align="left"|Capacitor, Radial Ceramic 50V 0.1uF
|-
|571-2828372||24||Channel Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|571-7969492||2||Power Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|152-3409||1||JDP1
|align="left"| D-Sub Connectors, Right Angle DE9
|-
|571-5556416-1||2||J1, J2
|align="left"|Jack, Modular RJ45 PCB Mount Top Entry
|-
|538-22-03-2021||3||JP1-JP3
|align="left"|Header, 2 Pin
|-
|737-MSB-G||3|| 
|align="left"|Shunt
|-
|504-GMA-10||2||F1, F2
|align="left"|Fuse, Fast Acting 10A
|-
|534-3517||4|| 
|align="left"|Holder, Fuse Clip PCB mount 5mm
|-
|534-3527C||2|| 
|align="left"|Cover, Fuse
|-
|838-3FS-312||1||TF1
|align="left"| Power Transformers 12.6VCT@.2A 6.3V@.4A Single Primary
|}

If you are planning on ordering from [http://www.mouser.com Mouser Electronics] you can use this [http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=77432d1307 Shared Project] to make it easier to order the parts.

==Hardcopy Instructions==

: [[media: Wiki - Renard SS24 Board Assembly.pdf | Click here for a pdf version of these instructions.]]

: [[media: Wiki - Renard SS24 Board Assembly (doc file).zip | Click here for a doc version of these instructions that you can edit to rearrange the instructions to your personal preference.]]

==Related Links==
:[[The Renard SS24 Controller Board]]

:[[Beginners Setup Guide The Renard SS24]]

:[[Troubleshooting_Guide_The_Renard_SS24 | Troubleshooting Guide The Renard SS24]]

:[http://doityourselfchristmas.com/forums/showthread.php?6664-The-Renard-SS-24-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS24]]
[[Category:DIYC Index]]

Assembly Instructions The Renard SS16

2013-06-21T20:16:00Z

Ravinglunatic: /* Parts Listing (BOM) */

==Board Assembly==

:The following sequence of steps is by no means the only way to assemble the Renard SS16. It is simply a suggested order of events to achieve the desired goal.

:'''NOTE:''' The part numbers referenced in the following instructions are those taken from the [[Assembly Instructions The Renard SS16#Parts Listing (BOM) | Renard SS16 BOM]].

{| border="0" cellpadding="10" style="text-align: left;"
!width="300"|
!width="200"|
|-
|

*'''1''' - Start by checking the PCB over for any obvious production faults. Check for traces that end abruptly or have cracks/breaks in them. Also check that all holes are clear.
|| [[Image:Wiki - Renard SS16 PCB.jpg | 200px]]
|-
|
*'''2''' - Install four diodes D1 thru D4 (PN# 625-1N5817-E3). The diodes will have a silver/grey stripe on a black body. Make sure that this stripe lines up with the stripe on the PCB silk screen (to the left).
|| [[Image:Wiki - Renard SS16 Assembly Step02.jpg | 200px]]
|-
|
*'''3''' - Install two 750 ohm resistors R1 & R2 (PN# 291-750-RC). Make sure that the resistors have a value of 750 ohms (violet/green/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step03.jpg | 200px]]
|-
|
*'''4''' - Install the 120 ohm resistor R3 (PN# 291-120-RC). Make sure that the resistor has a value of 120 ohms (brown/red/brown/gold stripes). This resistor have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step04.jpg | 200px]]
|-
|
*'''5''' - Install two 1K ohm resistors R4, R7 (PN# 299-1K-RC). Make sure that the resistors have a value of 1K ohm (brown/black/red/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step05.jpg | 200px]]
|-
|
*'''6''' - Install three 27K ohm resistors R5, R8, R9 (PN# 299-27K-RC). Make sure that the resistors have a value of 27K ohms (red/violet/orange/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step06.jpg | 200px]]
|-
|
*'''7''' - Install zener diode D5 (PN# 78-1N5229B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the left).
|| [[Image:Wiki - Renard SS16 Assembly Step07.jpg | 200px]]
|-
|
*'''8''' - Install zener diode D6 (PN# 78-1N5239B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the right).
|| [[Image:Wiki - Renard SS16 Assembly Step08.jpg | 200px]]
|-
|
*'''9''' - Install 17 680 ohm resistors R6, R10 thru R25 (PN# 299-680-RC). Make sure that the resistors have a value of 680 ohms (blue/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step09.jpg | 200px]]
|-
|
*'''10''' - Install 16 180 ohm resistors R26 thru R41 (PN# 291-180-RC). Make sure that the resistors have a value of 180 ohms (brown/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step10.jpg | 200px]]
|-
|
*'''11''' - Install two 0.1uF capacitors C3, C4 (PN# 80-C322C104K5R). These capacitors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step11.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>The following resistor network is a "bussed" type resistor network. This means that the five resistor components (pins 2-6) are all connected in a common buss to pin 1. Installing the resistor network backwards will cause a multitude of malfunctions. So please take the time to make sure it is installed correctly.</blockquote>
|-
|
*'''12''' - Install the 330 ohm resistor network RN1 (PN# 264-330-RC). The resistor network should have a dot on it to indicate pin 1. Insert pin 1 of the resistor network into the square solder pad (to the left).
|| [[Image:Wiki - Renard SS16 Assembly Step12.jpg | 200px]]
|-
|
*'''13a''' - Install four green LEDs PWR (D7), HB, ZC & SD (PN# 604-WP710A10GT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.

*'''13b''' - Install two red LEDs FE & OE (PN# 604-WP710A10IT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.
|| [[Image:Wiki - Renard SS16 Assembly Step13.jpg | 200px]]
|-
|
*'''14''' - Install three 2-pin vertical headers JP1, JP2 & JP3 (PN# 538-22-03-2021). '''Install the short end through the board.''' These headers have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step14.jpg | 200px]]
|-
|
*'''15''' - Install the clock oscillator U3 (PN# 815-ACH-18.432-EK). The oscillator must be installed in the correct orientation. The oscillator has three rounded corners and one squared corner, make sure that the squared corner is positioned to match the PCB silkscreen (upper left corner).
|| [[Image:Wiki - Renard SS16 Assembly Step15.jpg | 200px]]
|-
|
*'''16''' - Install the voltage regulator U1 (PN# 511-LF50CV). The voltage regulator must be installed correctly. The voltage regulators tab/heat sink must be aligned with wider line of the PCB silkscreen outline (facing towards the PCB top edge).
|| [[Image:Wiki - Renard SS16 Assembly Step16.jpg | 200px]]
|-
|
*'''17''' - Install the 2200uF capacitor C1 (PN# 140-REA222M1CBK1320P). This capacitor is polarized and must be installed correctly. The capacitor should have a black stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS16 Assembly Step17.jpg | 200px]]
|-
|
*'''18''' - Install the 47uF capacitor C2 (PN# 140-REA470M1CBK0511P). This capacitor is polarized and must be installed correctly. The capacitor should have a silver/grey stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS16 Assembly Step18.jpg | 200px]]
|-
|
*'''19''' - Install four fuse clips (PN# 534-3517). '''Note: they are directional for proper fit of the fuse.''' A helpful installation tip here would be to put a fuse in the clips when you position them in their mounting holes. This will help keep them correctly aligned so that the fuse will fit properly.

|| [[Image:Wiki - Renard SS16 Assembly Step19.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of the following IC sockets must be aligned with the square solder pad. Another way to verify that you installed them correctly is to make sure that the notch on the socket is aligned with the notch on the PCB silkscreen outline. </blockquote>
|-
|
*'''20''' - Install two 8-pin IC sockets for U4 & U5 (PN# 571-1-390261-2).
|| [[Image:Wiki - Renard SS16 Assembly Step20.jpg | 200px]]
|-
|
*'''21''' - Install two 14-pin IC sockets for U6 & U7 (PN# 571-1-390261-3).
|| [[Image:Wiki - Renard SS16 Assembly Step21.jpg | 200px]]
|-
|
*'''22''' - Install 17 6-pin IC sockets for U2, M1 thru M16 (PN# 571-1-390261-1).
|| [[Image:Wiki - Renard SS16 Assembly Step22.jpg | 200px]]
|-
|
*'''23''' - Install 16 triacs T1 thru T16 (PN# 511-BTA06-600CW). The triacs must be installed correctly. The triac tab/heat sink must be aligned with wider line of the PCB silkscreen outline. The tab/heat sink of the odd numbered triacs will facing the even numbered triacs and vice versa.
|| [[Image:Wiki - Renard SS16 Assembly Step23.jpg | 200px]]
|-
|
*'''24''' - Install 16 terminal blocks for Ch1 thru Ch16 (PN# 571-2828372). These terminal blocks have a small interlocking tab that allows the terminals to be "stacked" together to create a larger terminal block. It is easier to go ahead and "stack" eight terminal blocks together first and then mount them on the PCB.
|| [[Image:Wiki - Renard SS16 Assembly Step24A.jpg | 200px]]

[[Image:Wiki - Renard SS16 Assembly Step24.jpg | 200px]]
|-
|
*'''25''' - Install two terminal blocks for 120V input (PN# 571-7969492).
|| [[Image:Wiki - Renard SS16 Assembly Step25.jpg | 200px]]
|-
|
*'''26''' - Install the transformer TF1 (PN# 838-3FS-312).
|| [[Image:Wiki - Renard SS16 Assembly Step26.jpg | 200px]]
|-
|
*'''27''' - Install two RJ45 modular jacks J1 & J2 (PN# 571-5556416-1). Due to minor variations in manufacturing, some RJ45 jacks are a tighter fit than others. Care should be taken to ensure that the pins are aligned first before applying too much pressure to seat the locking lugs through the board.
|| [[Image:Wiki - Renard SS16 Assembly Step27.jpg | 200px]]
|-
|
*'''28''' - Install the DE9 connector JDP1 (PN# 152-3409).
|| [[Image:Wiki - Renard SS16 Assembly Step28.jpg | 200px]]
|-
|colspan="2" |<blockquote> If you are unsure about your ability to build this board, then you should go to [[Beginners Setup Guide The Renard SS16 | The Beginner's Setup Guide]] at this point. [[Beginners Setup Guide The Renard SS16 | The Beginner's Setup Guide]] will walk you thru some initial tests to make sure that everything is working correctly before inserting the IC chips. </blockquote>
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of each IC must be aligned with pin 1 of the corresponding socket. This can be verified by noting that the notch on the IC is aligned with the notch on the socket.
|-
|
*'''29''' - Install the H11AA1 optocoupler U2 (PN# 782-H11AA1).
|| [[Image:Wiki - Renard SS16 Assembly Step29.jpg | 200px]]
|-
|
*'''30''' - Install two PIC microcontrollers U6 & U7 (PN# 579-PIC16F688-I/P). The PICs need to be programmed with the appropriate firmware before installation. More info on programming PICs can be found [http://www.doityourselfchristmas.com/forums/showpost.php?p=3346&postcount=1 here.]
|| [[Image:Wiki - Renard SS16 Assembly Step30.jpg | 200px]]
|-
|
*'''31''' - Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
|| [[Image:Wiki - Renard SS16 Assembly Step31.jpg | 200px]]
|-
|
*'''32''' - Install 16 optoisolators M1 thru M16 (PN# 859-MOC3023).
 
::'''NOTE:''' The optoisolators are too small to have a notch to use as an alignment guide. Pin 1 is usually notated by a white dot next to it.
|| [[Image:Wiki - Renard SS16 Assembly Step32.jpg | 200px]]
|-
|
*'''33''' - Install the heat sink (PN# 532-577102B00) on voltage regulator U1. The mounting hardware and heat transfer compound are not included in the BOM since any common hardware can be used to attach the heat sink. If you don't have any heat transfer compound handy, you can use something like PN# 532-249. In the picture the heat sink is attached using a #4-40 x 3/8" machine screw and nut found at home depot.
|| [[Image:Wiki - Renard SS Voltage Regulator to Heat Sink.jpg | 200px]]
|-
|
*'''34''' - Install two fuses (PN# 504-GMA-10) and two fuse covers (PN# 534-3527C).
|| [[Image:Wiki - Renard SS16 Assembly Step34.jpg | 200px]]
|}

<center>'''Completed Renard SS16'''</center>

[[Image:Wiki - Renard SS16 Completed Board.jpg | 800px]]

<center>'''Congratulations! You have finished building your Renard SS16!'''</center>

==Triac Heat Sink==

:A simple heat sink can be fabricated from .5"x.5"x.060" (1/16”) angle aluminum available at your local home improvement store. You can use a larger size angle if desired, but you have to keep with the 1/16" thickness A template for the hole pattern can be found [[media:Renard SS16 heatsink template.pdf | here]]. '''The triac listed in the BOM has an isolated tab''', so no isolators are needed.

:Another method for making a heat sink is to use flat aluminum (1/16” thick) instead of angled. The heat sinks most commonly included in group buys are made in this fashion. The hole pattern is the same as [[media:Renard SS16 heatsink template.pdf | above]] and the overall dmensions are shown [[media:Renard SS Heat Sink Pattern.jpg | here]].

:A small amount of heat transfer compound should be applied between the heat sink and the tab of the triacs. You can use the same compounds that are used on computer CPU chips and their heat sinks. If you don't have any available locally, you can always use something like Mouser PN# 532-249.

==Parts Listing (BOM)==

<blockquote>'''IMPORTANT BOM INFORMATION:''' </blockquote>

<blockquote>Mouser part numbers are listed (unless otherwise noted) as a means of simplifying the listing. Mouser is not the only place to get these parts, they are used as the reference since they tend to have all the parts needed to complete the project. However, the parts can be procured from any electronics parts source that you prefer. </blockquote>

<blockquote>In the event that any of the following parts are not in stock at Mouser when you decide to order them, you can check the [[Part Substitutions]] wiki page and see if there any suggestions for alternative parts.</blockquote>

{| border="1" cellpadding="10" style="text-align: center;"
!width="200"| PART NUMBER (Mouser PN# unless noted)
!width="50"| QTY
!width="100"| REF
!width="350"| NOMENCLATURE
|-
|511-LF50CV ||1||U1
|align="left"|5 VDC Voltage Regulator
|-
|532-577102B00||1|| 
|align="left"|Heatsink for Voltage Regulator
|-
|782-H11AA1||1||U2
|align="left"|Optocoupler, Bi-Directional Input
|-
|815-ACH-18.432-EK||1||U3
|align="left"|Crystal Clock Oscillator, 18.432 MHz
|-
|511-ST485BN ||2||U4, U5
|align="left"|Differential Bus Transceivers
|-
|571-1-390261-2||2|| 
|align="left"|IC Socket, 8 pin (for U4 & U5)
|-
|579-PIC16F688-I/P||2||U6, U7
|align="left"|PIC Microcontroller
|-
|571-1-390261-3||2|| 
|align="left"|IC Socket, 14 pin (for U6, U7)
|-
|859-MOC3023||16||M1-M16
|align="left"|Optoisolator, Triac Driver
|-
|571-1-390261-1||17|| 
|align="left"|IC Socket, 6 pin (for U2, M1-M16)
|-
|511-BTA06-600CW||16||T1-T16
|align="left"|Triac, 6A 600V
|-
|291-750-RC||2||R1, R2
|align="left"|Resistor, Carbon Film 750 ohms 1/4W 5%
|-
|291-120-RC||1||R3
|align="left"|Resistor, Carbon Film 120 ohms 1/4W 5%
|-
|299-1K-RC||2||R4, R7
|align="left"|Resistor, Carbon Film 1K ohms 1/8W 5%
|-
|299-27K-RC||3||R5, R8, R9
|align="left"|Resistor, Carbon Film 27K ohms 1/8W 5%
|-
|299-680-RC||17||R6, R10-R25
|align="left"|Resistor, Carbon Film 680 ohms 1/8W 5%
|-
|291-180-RC||16||R26 – R41
|align="left"|Resistor, Carbon Film 180 ohms 1/4W 5%
|-
|264-330-RC ||1||RN1
|align="left"|Resistor Network, 6 pin, 330ohms 2%
|-
|625-1N5817-E3||4||D1-D4
|align="left"|Diode
|-
|78-1N5239B||1||D6
|align="left"|Diode, Zener 9.1V .5W
|-
|78-1N5229B||1||D5
|align="left"|Diode, Zener 4.3V .5W
|-
|604-WP710A10IT||2||FE, OE
|align="left"|LED, 3mm Red
|-
|604-WP710A10GT||4||PWR, HB, ZC, SD
|align="left"|LED, 3mm Green
|-
|140-REA222M1CBK1320P||1||C1
|align="left"| Radial Electrolytic Capacitor 16V 2200uF 20%
|-
|140-REA470M1CBK0511P||1||C2
|align="left"| Radial Electrolytic Capacitor 16V 47uF 20%
|-
|80-C322C104K5R ||2||C3, C4
|align="left"|Capacitor, Radial Ceramic 50V 0.1uF
|-
|571-2828372||16||Channel Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|571-7969492||2||Power Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|152-3409||1||JDP1
|align="left"| D-Sub Connectors, Right Angle DE9
|-
|571-5556416-1||2||J1, J2
|align="left"|Jack, Modular RJ45 PCB Mount Top Entry
|-
|538-22-03-2021||3||JP1-JP3
|align="left"|Header, 2 Pin
|-
|737-MSB-G||3|| 
|align="left"|Shunt
|-
|504-GMA-10||2||F1, F2
|align="left"|Fuse, Fast Acting 10A
|-
|534-3517||4|| 
|align="left"|Holder, Fuse Clip PCB mount 5mm
|-
|534-3527C||2|| 
|align="left"|Cover, Fuse
|-
|838-3FS-312||1||TF1
|align="left"| Power Transformers 12.6VCT@.2A 6.3V@.4A Single Primary
|}

If you are planning on ordering from [http://www.mouser.com Mouser Electronics] you can use this [http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=9d07737602 Shared Project] to make it easier to order the parts.

==Hardcopy Instructions==

: [[media: Wiki - Renard SS16 Assembly.pdf | Click here for a pdf version of these instructions.]]

: [[media: Wiki - Renard SS16 Assembly (doc file).zip | Click here for a doc version of these instructions that you can edit to rearrange the instructions to your personal preference.]]

==Related Links==
:[[The Renard SS16 Controller Board]]

:[[Beginners Setup Guide The Renard SS16]]

:[[Troubleshooting Guide The Renard SS16]]

:[http://doityourselfchristmas.com/forums/showthread.php?6663-The-Renard-SS-16-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS16]]
[[Category:DIYC Index]]

Assembly Instructions The Renard SS8

2013-06-21T20:14:05Z

Ravinglunatic: /* Parts Listing (BOM) */

==Board Assembly==

:The following sequence of steps is by no means the only way to assemble the Renard SS8. It is simply a suggested order of events to achieve the desired goal.

:'''NOTE:''' The part numbers referenced in the following instructions are those taken from the [[Assembly Instructions The Renard SS8#Parts Listing (BOM) | Renard SS8 BOM]].

{| border="0" cellpadding="10" style="text-align: left;"
!width="300"|
!width="200"|
|-
|
*'''1''' - Start by checking the PCB over for any obvious production faults. Check for traces that end abruptly or have cracks/breaks in them. Also check that all holes are clear.
|| [[Image:Wiki - Renard SS8 PCB.jpg | 200px]]
|-
|
*'''2''' - Install four diodes D1 thru D4 (PN# 625-1N5817-E3). The diodes will have a silver/grey stripe on a black body. Make sure that this stripe lines up with the stripe on the PCB silk screen (to the left).
|| [[Image:Wiki - Renard SS8 Assemble Step02.jpg | 200px]]
|-
|
*'''3''' - Install two 750 ohm resistors R1 & R2 (PN# 291-750-RC). Make sure that the resistors have a value of 750 ohms (violet/green/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step03.jpg | 200px]]
|-
|
*'''4''' - Install the 120 ohm resistor R3 (PN# 291-120-RC). Make sure that the resistor has a value of 120 ohms (brown/red/brown/gold stripes). This resistor have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step04.jpg | 200px]]
|-
|
*'''5''' - Install two 1K ohm resistors R4, R7 (PN# 299-1K-RC). Make sure that the resistors have a value of 1K ohm (brown/black/red/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step05.jpg | 200px]]
|-
|
*'''6''' - Install three 27K ohm resistors R5, R8, R9 (PN# 299-27K-RC). Make sure that the resistors have a value of 27K ohms (red/violet/orange/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step06.jpg | 200px]]
|-
|
*'''7''' - Install zener diode D5 (PN# 78-1N5229B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the left).
|| [[Image:Wiki - Renard SS8 Assemble Step07.jpg | 200px]]
|-
|
*'''8''' - Install zener diode D6 (PN# 78-1N5239B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the right).
|| [[Image:Wiki - Renard SS8 Assemble Step08.jpg | 200px]]
|-
|
*'''9''' - Install nine 680 ohm resistors R6, R10 thru R17 (PN# 299-680-RC). Make sure that the resistors have a value of 680 ohms (blue/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step09.jpg | 200px]]
|-
|
*'''10''' - Install eight 180 ohm resistors R18 thru R25 (PN# 291-180-RC). Make sure that the resistors have a value of 180 ohms (brown/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step10.jpg | 200px]]
|-
|
*'''11''' - Install 0.1uF capacitor C3 (PN# 80-C322C104K5R). This capacitor has no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step11.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>The following resistor network is a "bussed" type resistor network. This means that the five resistor components (pins 2-6) are all connected in a common buss to pin 1. Installing the resistor network backwards will cause a multitude of malfunctions. So please take the time to make sure it is installed correctly.</blockquote>
|-
|
*'''12''' - Install the 330 ohm resistor network RN1 (PN# 264-330-RC). The resistor network should have a dot on it to indicate pin 1. Insert pin 1 of the resistor network into the square solder pad (to the left).

*'''13a''' - Install four green LEDs PWR, HB, ZC & SD (PN# 604-WP710A10GT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.

*'''13b''' - Install two red LEDs FE & OE (PN# 604-WP710A10IT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.
 
|| [[Image:Wiki - Renard SS8 Assemble Step13.jpg | 200px]]
|-
|
*'''14''' - Install three 2-pin vertical headers JP1, JP2 & JP3 (PN# 538-22-03-2021). '''Install the short end through the board.''' These headers have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step12.jpg | 200px]]
|-
|
*'''15''' - Install the clock oscillator U3 (PN# 815-ACH-18.432-EK). The oscillator must be installed in the correct orientation. The oscillator has three rounded corners and one squared corner, make sure that the squared corner is positioned to match the PCB silkscreen (upper left corner).
|| [[Image:Wiki - Renard SS8 Assemble Step14.jpg | 200px]]
|-
|
*'''16''' - Install the voltage regulator U1 (PN# 511-LF50CV). The voltage regulator must be installed correctly. The voltage regulators tab/heat sink must be aligned with wider line of the PCB silkscreen outline (facing towards the PCB top edge).
|| [[Image:Wiki - Renard SS8 Assemble Step15.jpg | 200px]]
|-
|
*'''17''' - Install the 2200uF capacitor C1 (PN# 140-REA222M1CBK1320P). This capacitor is polarized and must be installed correctly. The capacitor should have a black stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS8 Assemble Step16.jpg | 200px]]
|-
|
*'''18''' - Install the 47uF capacitor C2 (PN# 140-REA470M1CBK0511P). This capacitor is polarized and must be installed correctly. The capacitor should have a silver/grey stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS8 Assemble Step17.jpg | 200px]]
|-
|
*'''19''' - Install two fuse clips (PN# 534-3517). '''Note: they are directional for proper fit of the fuse.''' A helpful installation tip here would be to put a fuse in the clips when you position them in their mounting holes. This will help keep them correctly aligned so that the fuse will fit properly.
|| [[Image:Wiki - Renard SS8 Assemble Step18.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of the following IC sockets must be aligned with the square solder pad. Another way to verify that you installed them correctly is to make sure that the notch on the socket is aligned with the notch on the PCB silkscreen outline. </blockquote>
|-
|
*'''20''' - Install two 8-pin IC sockets for U4 & U5 (PN# 571-1-390261-2).
|| [[Image:Wiki - Renard SS8 Assemble Step19.jpg | 200px]]
|-
|
*'''21''' - Install the 14-pin IC socket for U6 (PN# 571-1-390261-3).
|| [[Image:Wiki - Renard SS8 Assemble Step20.jpg | 200px]]
|-
|
*'''22''' - Install nine 6-pin IC sockets for U2, M1 thru M8 (PN# 571-1-390261-1).
|| [[Image:Wiki - Renard SS8 Assemble Step21.jpg | 200px]]
|-
|
*'''23''' - Install eight triacs T1 thru T8 (PN# 511-BTA06-600CW). The triacs must be installed correctly. The triac tab/heat sink must be aligned with wider line of the PCB silkscreen outline. The tab/heat sink will face towards the terminal blocks.
|| [[Image:Wiki - Renard SS8 Assemble Step22.jpg | 200px]]
|-
|
*'''24''' - Install eight terminal blocks for Ch1 thru Ch8 (PN# 571-2828372). These terminal blocks have a small interlocking tab that allows the terminals to be "stacked" together to create a larger terminal block. It is easier to go ahead and "stack" the eight terminal blocks together first and then mount them on the PCB.
|| [[Image:Wiki - Renard SS8 Assemble Step23A.jpg | 200px]]

[[Image:Wiki - Renard SS8 Assemble Step23.jpg | 200px]]
|-
|
*'''25''' - Install the terminal block for 120V input (PN# 571-7969492).
|| [[Image:Wiki - Renard SS8 Assemble Step24.jpg | 200px]]
|-
|
*'''26''' - *Install the transformer TF1 (PN# 838-3FS-312).
|| [[Image:Wiki - Renard SS8 Assemble Step26.jpg | 200px]]
|-
|
*'''27''' - Install two RJ45 modular jacks J1 & J2 (PN# 571-5556416-1). Due to minor variations in manufacturing, some RJ45 jacks are a tighter fit than others. Care should be taken to ensure that the pins are aligned first before applying too much pressure to seat the locking lugs through the board.
|| [[Image:Wiki - Renard SS8 Assemble Step25.jpg | 200px]]
|-
|
*'''28''' - Install the DE9 connector JDP1 (PN# 152-3409).
|| [[Image:Wiki - Renard SS8 Assemble Step27.jpg | 200px]]
|-
|colspan="2" |<blockquote> If you are unsure about your ability to build this board, then you should go to [[Beginners Setup Guide The Renard SS8 | The Beginner's Setup Guide]] at this point. [[Beginners Setup Guide The Renard SS8 | The Beginner's Setup Guide]] will walk you thru some initial tests to make sure that everything is working correctly before inserting the IC chips. </blockquote>
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of each IC must be aligned with pin 1 of the corresponding socket. This can be verified by noting that the notch on the IC is aligned with the notch on the socket.
|-
|
*'''29''' - Install the H11AA1 optocoupler U2 (PN# 782-H11AA1).
|| [[Image:Wiki - Renard SS8 Assemble Step28.jpg | 200px]]
|-
|
*'''30''' - Install the PIC microcontroller U6 (PN# 579-PIC16F688-I/P). The PIC needs to be programmed with the appropriate firmware before installation. More info on programming PICs can be found [http://www.doityourselfchristmas.com/forums/showpost.php?p=3346&postcount=1 here.]
|| [[Image:Wiki - Renard SS8 Assemble Step29.jpg | 200px]]
|-
|
*'''31''' - Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
|| [[Image:Wiki - Renard SS8 Assemble Step30.jpg | 200px]]
|-
|
*'''32''' - Install eight optoisolators M1 thru M8 (PN# 859-MOC3023).
 
::'''NOTE:''' The optoisolators are too small to have a notch to use as an alignment guide. Pin 1 is usually notated by a white dot next to it.
|| [[Image:Wiki - Renard SS8 Assemble Step31.jpg | 200px]]
|-
|
*'''33''' - Install the heat sink (PN# 532-577102B00) on voltage regulator U1. The mounting hardware and heat transfer compound are not included in the BOM since any common hardware can be used to attach the heat sink. If you don't have any heat transfer compound handy, you can use something like PN# 532-249. In the picture the heat sink is attached using a #4-40 x 3/8" machine screw and nut found at home depot.
|| [[Image:Wiki - Renard SS Voltage Regulator to Heat Sink.jpg | 200px]]
|-
|
*'''34''' - Install the fuse cover (PN# 534-3527C) over the fuse and fuse clips.
|| [[Image:Wiki - Renard SS8 Assemble Step33.jpg | 200px]]
|}

<center>'''Completed Renard SS8'''</center>

[[Image:Wiki - Renard SS8 Complete.jpg | 800px]]

<center>'''Congratulations! You have finished building your Renard SS8!'''</center>

==Triac Heat Sink==

:A simple heat sink can be fabricated from .5"x.5"x.060" (1/16”) angle aluminum available at your local home improvement store. A template for the hole pattern can be found [[media:Renard SS8 heatsink template.pdf | here]]. '''The triac listed in the BOM has an isolated tab''', so no isolators are needed.

:Another method for making a heat sink is to use flat aluminum (1/16” thick) instead of angled. The heat sinks most commonly included in group buys are made in this fashion. The hole pattern is the same as [[media:Renard SS8 heatsink template.pdf | above]] and the overall dimensions are shown [[media:Renard SS Heat Sink Pattern.jpg | here]].

:A small amount of heat transfer compound should be applied between the heat sink and the tab of the triacs. You can use the same compounds that are used on computer CPU chips and their heat sinks. If you don't have any available locally, you can always use something like Mouser PN# 532-249.

==Parts Listing (BOM)==

<blockquote>'''IMPORTANT BOM INFORMATION:''' </blockquote>

<blockquote>Mouser part numbers are listed (unless otherwise noted) as a means of simplifying the listing. Mouser is not the only place to get these parts, they are used as the reference since they tend to have all the parts needed to complete the project. However, the parts can be procured from any electronics parts source that you prefer. </blockquote>

<blockquote>In the event that any of the following parts are not in stock at Mouser when you decide to order them, you can check the [[Part Substitutions]] wiki page and see if there any suggestions for alternative parts.</blockquote>

{| border="1" cellpadding="10" style="text-align: center;"
!width="200"| PART NUMBER (Mouser PN# unless noted)
!width="50"| QTY
!width="100"| REF
!width="350"| NOMENCLATURE
|-
|511-LF50CV ||1||U1
|align="left"|5 VDC Voltage Regulator
|-
|532-577102B00||1|| 
|align="left"|Heatsink for Voltage Regulator
|-
|782-H11AA1||1||U2
|align="left"|Optocoupler, Bi-Directional Input
|-
|815-ACH-18.432-EK||1||U3
|align="left"|Crystal Clock Oscillator, 18.432 MHz
|-
|511-ST485BN ||2||U4, U5
|align="left"|Differential Bus Transceivers
|-
|571-1-390261-2||2|| 
|align="left"|IC Socket, 8 pin (for U4 & U5)
|-
|579-PIC16F688-I/P||1||U6
|align="left"|PIC Microcontroller
|-
|571-1-390261-3||1|| 
|align="left"|IC Socket, 14 pin (for U6)
|-
|859-MOC3023||8||M1-M8
|align="left"|Optoisolator, Triac Driver
|-
|571-1-390261-1||9|| 
|align="left"|IC Socket, 6 pin (for U2, M1-M8)
|-
|511-BTA06-600CW||8||T1-T8
|align="left"|Triac, 6A 600V
|-
|291-750-RC||2||R1, R2
|align="left"|Resistor, Carbon Film 750 ohms 1/4W 5%
|-
|291-120-RC||1||R3
|align="left"|Resistor, Carbon Film 120 ohms 1/4W 5%
|-
|299-1K-RC||2||R4, R7
|align="left"|Resistor, Carbon Film 1K ohms 1/8W 5%
|-
|299-27K-RC||3||R5, R8, R9
|align="left"|Resistor, Carbon Film 27K ohms 1/8W 5%
|-
|299-680-RC||9||R6, R10-R17
|align="left"|Resistor, Carbon Film 680 ohms 1/8W 5%
|-
|291-180-RC||8||R18 – R25
|align="left"|Resistor, Carbon Film 180 ohms 1/4W 5%
|-
|264-330-RC ||1||RN1
|align="left"|Resistor Network, 6 pin, 330ohms 2%
|-
|625-1N5817-E3||4||D1-D4
|align="left"|Diode
|-
|78-1N5239B||1||D6
|align="left"|Diode, Zener 9.1V .5W
|-
|78-1N5229B||1||D5
|align="left"|Diode, Zener 4.3V .5W
|-
|604-WP710A10IT||2||FE, OE
|align="left"|LED, 3mm Red
|-
|604-WP710A10GT||4||PWR, HB, ZC, SD
|align="left"|LED, 3mm Green
|-
|140-REA222M1CBK1320P||1||C1
|align="left"| Radial Electrolytic Capacitor 16V 2200uF 20%
|-
|140-REA470M1CBK0511P||1||C2
|align="left"| Radial Electrolytic Capacitor 16V 47uF 20%
|-
|80-C322C104K5R ||1||C3
|align="left"|Capacitor, Radial Ceramic 50V 0.1uF
|-
|571-2828372||8||Channel Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|571-7969492||1||Power Terminal
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|152-3409||1||JDP1
|align="left"| D-Sub Connectors, Right Angle DE9
|-
|571-5556416-1||2||J1, J2
|align="left"|Jack, Modular RJ45 PCB Mount Top Entry
|-
|538-22-03-2021||3||JP1-JP3
|align="left"|Header, 2 Pin
|-
|737-MSB-G||3|| 
|align="left"|Shunt
|-
|504-GMA-10||1||F1
|align="left"|Fuse, Fast Acting 10A
|-
|534-3517||2|| 
|align="left"|Holder, Fuse Clip PCB mount 5mm
|-
|534-3527C||1|| 
|align="left"|Cover, Fuse
|-
|838-3FS-312||1||TF1
|align="left"| Power Transformers 12.6VCT@.2A 6.3V@.4A Single Primary
|}

If you are planning on ordering from [http://www.mouser.com Mouser Electronics] you can use this [http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=7d0e7fd9e6 Shared Project] to make it easier to order the parts.

==Hardcopy Instructions==

: [[media: Wiki - Renard SS8 Assembly.pdf | Click here for a pdf version of these instructions.]]

: [[media: Wiki - Renard SS8 Assembly (doc file).zip | Click here for a doc version of these instructions that you can edit to rearrange the instructions to your personal preference.]]

==Related Links==
:[[The Renard SS8 Controller Board]]

:[[Beginners Setup Guide The Renard SS8]]

:[[Troubleshooting_Guide_The_Renard_SS8 | Troubleshooting Guide The Renard SS8]]

:[http://doityourselfchristmas.com/forums/showthread.php?6662-The-Renard-SS-8-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS8]]
[[Category:DIYC Index]]

Assembly Instructions The Renard SS24

2013-05-10T13:34:59Z

Ravinglunatic: /* Parts Listing (BOM) */

==Board Assembly==

:The following sequence of steps is by no means the only way to assemble the Renard SS24. It is simply a suggested order of events to achieve the desired goal.

:'''NOTE:''' The part numbers referenced in the following instructions are those taken from the [[Assembly Instructions The Renard SS24#Parts Listing (BOM) | Renard SS24 BOM]].

{| border="0" cellpadding="10" style="text-align: left;"
!width="300"|
!width="200"|
|-
|

* '''1''' - Start by checking the PCB over for any obvious production faults. Check for traces that end abruptly or have cracks/breaks in them. Also check that all holes are clear.
|| [[Image:Wiki - Renard SS24 PCB.jpg | 200px]]
|-
|
* '''2''' - Install four diodes D1 thru D4 (PN# 625-1N5817-E3). The diodes will have a silver/grey stripe on a black body. Make sure that this stripe lines up with the stripe on the PCB silk screen (to the left).
|| [[Image:Wiki - Renard SS24 Assembly Step02.jpg | 200px]]
|-
|
* '''3''' - Install two 750 ohm resistors R1 & R2 (PN# 291-750-RC). Make sure that the resistors have a value of 750 ohms (violet/green/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step03.jpg | 200px]]
|-
|
* '''4''' - Install the 120 ohm resistor R3 (PN# 291-120-RC). Make sure that the resistor has a value of 120 ohms (brown/red/brown/gold stripes). This resistor have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step04.jpg | 200px]]
|-
|
* '''5''' - Install two 1K ohm resistors R4, R7 (PN# 299-1K-RC). Make sure that the resistors have a value of 1K ohm (brown/black/red/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step05.jpg | 200px]]
|-
|
* '''6''' - Install three 27K ohm resistors R5, R8, R9 (PN# 299-27K-RC). Make sure that the resistors have a value of 27K ohms (red/violet/orange/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step06.jpg | 200px]]
|-
|
* '''7''' - Install zener diode D5 (PN# 78-1N5229B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the left).
|| [[Image:Wiki - Renard SS24 Assembly Step07.jpg | 200px]]
|-
|
* '''8''' - Install zener diode D6 (PN# 78-1N5239B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the right).
|| [[Image:Wiki - Renard SS24 Assembly Step08.jpg | 200px]]
|-
|
* '''9''' - Install 25 680 ohm resistors R6, R10 thru R33 (PN# 299-680-RC). Make sure that the resistors have a value of 680 ohms (blue/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step09.jpg | 200px]]
|-
|
* '''10''' - Install 24 180 ohm resistors R34 thru R57 (PN# 291-180-RC). Make sure that the resistors have a value of 180 ohms (brown/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step10.jpg | 200px]]
|-
|
* '''11''' - Install three 0.1uF capacitors C3, C4 & C5 (PN# 80-C322C104K5R). These capacitors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step11.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>The following resistor network is a "bussed" type resistor network. This means that the five resistor components (pins 2-6) are all connected in a common buss to pin 1. Installing the resistor network backwards will cause a multitude of malfunctions. So please take the time to make sure it is installed correctly.</blockquote>
|-
|
* '''12''' - Install the 330 ohm resistor network RN1 (PN# 264-330-RC). The resistor network should have a dot on it to indicate pin 1. Insert pin 1 of the resistor network into the square solder pad (to the left).
|| [[Image:Wiki - Renard SS24 Assembly Step12.jpg | 200px]]
|-
|
* '''13a''' - Install four green LEDs PWR (D7), HB, ZC & SD (PN# 604-WP710A10GT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.

* '''13b''' - Install two red LEDs FE & OE (PN# 604-WP710A10IT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.
|| [[Image:Wiki - Renard SS24 Assembly Step13.jpg | 200px]]
|-
|
* '''14''' - Install three 2-pin vertical headers JP1, JP2 & JP3 (PN# 538-22-03-2021). '''Install the short end through the board.''' These headers have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step14.jpg | 200px]]
|-
|
* '''15''' - Install the clock oscillator U3 (PN# 815-ACH-18.432-EK). The oscillator must be installed in the correct orientation. The oscillator has three rounded corners and one squared corner, make sure that the squared corner is positioned to match the PCB silkscreen (upper left corner).
|| [[Image:Wiki - Renard SS24 Assembly Step15.jpg | 200px]]
|-
|
* '''16''' - Install the voltage regulator U1 (PN# 511-LF50CV). The voltage regulator must be installed correctly. The voltage regulators tab/heat sink must be aligned with wider line of the PCB silkscreen outline (facing towards the PCB top edge).
|| [[Image:Wiki - Renard SS24 Assembly Step16.jpg | 200px]]
|-
|
* '''17''' - Install the 2200uF capacitor C1 (PN# 140-REA222M1CBK1320P). This capacitor is polarized and must be installed correctly. The capacitor should have a black stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS24 Assembly Step17.jpg | 200px]]
|-
|
* '''18''' - Install the 47uF capacitor C2 (PN# 140-REA470M1CBK0511P). This capacitor is polarized and must be installed correctly. The capacitor should have a silver/grey stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS24 Assembly Step18.jpg | 200px]]
|-
|
* '''19''' - Install four fuse clips (PN# 534-3517) '''Note: they are directional for proper fit of the fuse.''' A helpful installation tip here would be to put a fuse in the clips when you position them in their mounting holes. This will help keep them correctly aligned so that the fuse will fit properly.
|| [[Image:Wiki - Renard SS24 Assembly Step19.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of the following IC sockets must be aligned with the square solder pad. Another way to verify that you installed them correctly is to make sure that the notch on the socket is aligned with the notch on the PCB silkscreen outline. </blockquote>
|-
|
* '''20''' - Install two 8-pin IC sockets for U4 & U5 (PN# 571-1-390261-2).
|| [[Image:Wiki - Renard SS24 Assembly Step20.jpg | 200px]]
|-
|
* '''21''' - Install three 14-pin IC sockets for U6, U7 & U8 (PN# 571-1-390261-3).
|| [[Image:Wiki - Renard SS24 Assembly Step21.jpg | 200px]]
|-
|
* '''22''' - Install 25 6-pin IC sockets for U2, M1 thru M24 (PN# 571-1-390261-1).
|| [[Image:Wiki - Renard SS24 Assembly Step22.jpg | 200px]]
|-
|
* '''23''' - Install 24 triacs T1 thru T24 (PN# 511-BTA06-600CW). The triacs must be installed correctly. The triac tab/heat sink must be aligned with wider line of the PCB silkscreen outline. The tab/heat sink of the odd numbered triacs will facing the even numbered triacs and vice versa.
|| [[Image:Wiki - Renard SS24 Assembly Step23.jpg | 200px]]
|-
|
* '''24''' - Install 24 terminal blocks for Ch1 thru Ch24 (PN# 571-2828372). These terminal blocks have a small interlocking tab that allows the terminals to be "stacked" together to create a larger terminal block. It is easier to go ahead and "stack" twelve terminal blocks together first and then mount them on the PCB.
|| [[Image:Wiki - Renard SS24 Assembly Step24A.jpg | 200px]]

[[Image:Wiki - Renard SS24 Assembly Step24.jpg | 200px]]
|-
|
* '''25''' - Install two terminal blocks for 120V input (PN# 571-7969492).
|| [[Image:Wiki - Renard SS24 Assembly Step25.jpg | 200px]]
|-
|
* '''26''' - Install the transformer TF1 (PN# 838-3FS-312).
|| [[Image:Wiki - Renard SS24 Assembly Step26.jpg | 200px]]
|-
|
* '''27''' - Install two RJ45 modular jacks J1 & J2 (PN# 571-5556416-1). Due to minor variations in manufacturing, some RJ45 jacks are a tighter fit than others. Care should be taken to ensure that the pins are aligned first before applying too much pressure to seat the locking lugs through the board.
|| [[Image:Wiki - Renard SS24 Assembly Step27.jpg | 200px]]
|-
|
* '''28''' - Install the DE9 connector JDP1 (PN# 152-3409).
|| [[Image:Wiki - Renard SS24 Assembly Step28.jpg | 200px]]
|-
|colspan="2" |<blockquote> If you are unsure about your ability to build this board, then you should go to [[Beginners Setup Guide The Renard SS24 | The Beginner's Setup Guide]] at this point. [[Beginners Setup Guide The Renard SS24 | The Beginner's Setup Guide]] will walk you thru some initial tests to make sure that everything is working correctly before inserting the IC chips. </blockquote>
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of each IC must be aligned with pin 1 of the corresponding socket. This can be verified by noting that the notch on the IC is aligned with the notch on the socket.
|-
|
* '''29''' - Install the H11AA1 optocoupler U2 (PN# 782-H11AA1).
|| [[Image:Wiki - Renard SS24 Assembly Step29.jpg | 200px]]
|-
|
* '''30''' - Install three PIC microcontrollers U6, U7 & U8 (PN# 579-PIC16F688-I/P). The PICs need to be programmed with the appropriate firmware before installation. More info on programming PICs can be found [http://www.doityourselfchristmas.com/forums/showpost.php?p=3346&postcount=1 here.]
|| [[Image:Wiki - Renard SS24 Assembly Step30.jpg | 200px]]
|-
|
* '''31''' - Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
|| [[Image:Wiki - Renard SS24 Assembly Step31.jpg | 200px]]
|-
|
* '''32''' - Install 24 optoisolators M1 thru M24 (PN# 859-MOC3023).
 
::'''NOTE:''' The optoisolators are too small to have a notch to use as an alignment guide. Pin 1 is usually notated by a white dot next to it.
|| [[Image:Wiki - Renard SS24 Assembly Step32.jpg | 200px]]
|-
|
* '''33''' - Install the heat sink (PN# 532-577102B00) on voltage regulator U1. The mounting hardware and heat transfer compound are not included in the BOM since any common hardware can be used to attach the heat sink. If you don't have any heat transfer compound handy, you can use something like PN# 532-249. In the picture the heat sink is attached using a #4-40 x 3/8" machine screw and nut found at home depot.
|| [[Image:Wiki - Renard SS Voltage Regulator to Heat Sink.jpg | 200px]]
|-
|
* '''34''' - Install two fuses (PN# 504-GMA-10) and two fuse covers (PN# 534-3527C).
|| [[Image:Wiki - Renard SS24 Assembly Step34.jpg | 200px]]
|}

<center>'''Completed Renard SS24'''</center>

<center>[[Image:Wiki - Renard SS24 Completed Board.jpg | 800px]]</center>

<center>'''Congratulations! You have finished building your Renard SS24!'''</center>

==Triac Heat Sink==

:A simple heat sink can be fabricated from .5"x.5"x.060" (1/16”) angle aluminum available at your local home improvement store. You can use a larger size angle if desired, but you have to keep with the 1/16" thickness. A template for the hole pattern can be found [[media:Renard SS24 heatsink template.pdf | here]]. '''The triac listed in the BOM has an isolated tab''', so no isolators are needed.

:Another method for making a heat sink is to use flat aluminum (1/16” thick) instead of angled. The heat sinks most commonly included in group buys are made in this fashion. The hole pattern is the same as [[media:Renard SS24 heatsink template.pdf | above]] and the overall dimensions are shown [[media:Renard SS Heat Sink Pattern.jpg | here]].

:A small amount of heat transfer compound should be applied between the heat sink and the tab of the triacs. You can use the same compounds that are used on computer CPU chips and their heat sinks. If you don't have any available locally, you can always use something like Mouser PN# 532-249.

==Parts Listing (BOM)==

<blockquote>'''IMPORTANT BOM INFORMATION:''' </blockquote>

<blockquote>Mouser part numbers are listed (unless otherwise noted) as a means of simplifying the listing. Mouser is not the only place to get these parts, they are used as the reference since they tend to have all the parts needed to complete the project. However, the parts can be procured from any electronics parts source that you prefer. </blockquote>

<blockquote>In the event that any of the following parts are not in stock at Mouser when you decide to order them, you can check the [[Part Substitutions]] wiki page and see if there any suggestions for alternative parts.</blockquote>

{| border="1" cellpadding="10" style="text-align: center;"
!width="200"| PART NUMBER (Mouser PN# unless noted)
!width="50"| QTY
!width="100"| REF
!width="350"| NOMENCLATURE
|-
|511-LF50CV ||1||U1
|align="left"|5 VDC Voltage Regulator
|-
|532-577102B00||1|| 
|align="left"|Heatsink for Voltage Regulator
|-
|782-H11AA1||1||U2
|align="left"|Optocoupler, Bi-Directional Input
|-
|815-ACH-18.432-EK||1||U3
|align="left"|Crystal Clock Oscillator, 18.432 MHz
|-
|511-ST485BN ||2||U4, U5
|align="left"|Differential Bus Transceivers
|-
|571-1-390261-2||2|| 
|align="left"|IC Socket, 8 pin (for U4 & U5)
|-
|579-PIC16F688-I/P||3||U6-U8
|align="left"|PIC Microcontroller
|-
|571-1-390261-3||3|| 
|align="left"|IC Socket, 14 pin (for U6-U8)
|-
|859-MOC3023||24||M1-M24
|align="left"|Optoisolator, Triac Driver
|-
|571-1-390261-1||25|| 
|align="left"|IC Socket, 6 pin (for U2, M1-M24)
|-
|511-BTA06-600CW||24||T1-T24
|align="left"|Triac, 6A 600V
|-
|291-750-RC||2||R1, R2
|align="left"|Resistor, Carbon Film 750 ohms 1/4W 5%
|-
|291-120-RC||1||R3
|align="left"|Resistor, Carbon Film 120 ohms 1/4W 5%
|-
|299-1K-RC||2||R4, R7
|align="left"|Resistor, Carbon Film 1K ohms 1/8W 5%
|-
|299-27K-RC||3||R5, R8, R9
|align="left"|Resistor, Carbon Film 27K ohms 1/8W 5%
|-
|299-680-RC||25||R6, R10-R33
|align="left"|Resistor, Carbon Film 680 ohms 1/8W 5%
|-
|291-180-RC||24||R34-R57
|align="left"|Resistor, Carbon Film 180 ohms 1/4W 5%
|-
|264-330-RC ||1||RN1
|align="left"|Resistor Network, 6 pin, 330ohms 2%
|-
|625-1N5817-E3||4||D1-D4
|align="left"|Diode
|-
|78-1N5239B||1||D6
|align="left"|Diode, Zener 9.1V .5W
|-
|78-1N5229B||1||D5
|align="left"|Diode, Zener 4.3V .5W
|-
|604-WP710A10IT||2||FE, OE
|align="left"|LED, 3mm Red
|-
|604-WP710A10GT||4||PWR, HB, ZC, SD
|align="left"|LED, 3mm Green
|-
|140-REA222M1CBK1320P||1||C1
|align="left"| Radial Electrolytic Capacitor 16V 2200uF 20%
|-
|140-REA470M1CBK0511P||1||C2
|align="left"| Radial Electrolytic Capacitor 16V 47uF 20%
|-
|80-C322C104K5R ||3||C3-C5
|align="left"|Capacitor, Radial Ceramic 50V 0.1uF
|-
|571-2828372||24||Channel Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|571-7969492||2||Power Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|152-3409||1||JDP1
|align="left"| D-Sub Connectors, Right Angle DE9
|-
|571-5556416-1||2||J1, J2
|align="left"|Jack, Modular RJ45 PCB Mount Top Entry
|-
|538-22-03-2021||3||JP1-JP3
|align="left"|Header, 2 Pin
|-
|737-MSA-G||3|| 
|align="left"|Shunt
|-
|504-GMA-10||2||F1, F2
|align="left"|Fuse, Fast Acting 10A
|-
|534-3517||4|| 
|align="left"|Holder, Fuse Clip PCB mount 5mm
|-
|534-3527C||2|| 
|align="left"|Cover, Fuse
|-
|838-3FS-312||1||TF1
|align="left"| Power Transformers 12.6VCT@.2A 6.3V@.4A Single Primary
|}

If you are planning on ordering from [http://www.mouser.com Mouser Electronics] you can use this [http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=77432d1307 Shared Project] to make it easier to order the parts.

==Hardcopy Instructions==

: [[media: Wiki - Renard SS24 Board Assembly.pdf | Click here for a pdf version of these instructions.]]

: [[media: Wiki - Renard SS24 Board Assembly (doc file).zip | Click here for a doc version of these instructions that you can edit to rearrange the instructions to your personal preference.]]

==Related Links==
:[[The Renard SS24 Controller Board]]

:[[Beginners Setup Guide The Renard SS24]]

:[[Troubleshooting_Guide_The_Renard_SS24 | Troubleshooting Guide The Renard SS24]]

:[http://doityourselfchristmas.com/forums/showthread.php?6664-The-Renard-SS-24-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS24]]
[[Category:DIYC Index]]

Assembly Instructions The Renard SS16

2013-05-10T13:34:13Z

Ravinglunatic: /* Parts Listing (BOM) */

==Board Assembly==

:The following sequence of steps is by no means the only way to assemble the Renard SS16. It is simply a suggested order of events to achieve the desired goal.

:'''NOTE:''' The part numbers referenced in the following instructions are those taken from the [[Assembly Instructions The Renard SS16#Parts Listing (BOM) | Renard SS16 BOM]].

{| border="0" cellpadding="10" style="text-align: left;"
!width="300"|
!width="200"|
|-
|

*'''1''' - Start by checking the PCB over for any obvious production faults. Check for traces that end abruptly or have cracks/breaks in them. Also check that all holes are clear.
|| [[Image:Wiki - Renard SS16 PCB.jpg | 200px]]
|-
|
*'''2''' - Install four diodes D1 thru D4 (PN# 625-1N5817-E3). The diodes will have a silver/grey stripe on a black body. Make sure that this stripe lines up with the stripe on the PCB silk screen (to the left).
|| [[Image:Wiki - Renard SS16 Assembly Step02.jpg | 200px]]
|-
|
*'''3''' - Install two 750 ohm resistors R1 & R2 (PN# 291-750-RC). Make sure that the resistors have a value of 750 ohms (violet/green/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step03.jpg | 200px]]
|-
|
*'''4''' - Install the 120 ohm resistor R3 (PN# 291-120-RC). Make sure that the resistor has a value of 120 ohms (brown/red/brown/gold stripes). This resistor have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step04.jpg | 200px]]
|-
|
*'''5''' - Install two 1K ohm resistors R4, R7 (PN# 299-1K-RC). Make sure that the resistors have a value of 1K ohm (brown/black/red/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step05.jpg | 200px]]
|-
|
*'''6''' - Install three 27K ohm resistors R5, R8, R9 (PN# 299-27K-RC). Make sure that the resistors have a value of 27K ohms (red/violet/orange/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step06.jpg | 200px]]
|-
|
*'''7''' - Install zener diode D5 (PN# 78-1N5229B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the left).
|| [[Image:Wiki - Renard SS16 Assembly Step07.jpg | 200px]]
|-
|
*'''8''' - Install zener diode D6 (PN# 78-1N5239B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the right).
|| [[Image:Wiki - Renard SS16 Assembly Step08.jpg | 200px]]
|-
|
*'''9''' - Install 17 680 ohm resistors R6, R10 thru R25 (PN# 299-680-RC). Make sure that the resistors have a value of 680 ohms (blue/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step09.jpg | 200px]]
|-
|
*'''10''' - Install 16 180 ohm resistors R26 thru R41 (PN# 291-180-RC). Make sure that the resistors have a value of 180 ohms (brown/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step10.jpg | 200px]]
|-
|
*'''11''' - Install two 0.1uF capacitors C3, C4 (PN# 80-C322C104K5R). These capacitors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step11.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>The following resistor network is a "bussed" type resistor network. This means that the five resistor components (pins 2-6) are all connected in a common buss to pin 1. Installing the resistor network backwards will cause a multitude of malfunctions. So please take the time to make sure it is installed correctly.</blockquote>
|-
|
*'''12''' - Install the 330 ohm resistor network RN1 (PN# 264-330-RC). The resistor network should have a dot on it to indicate pin 1. Insert pin 1 of the resistor network into the square solder pad (to the left).
|| [[Image:Wiki - Renard SS16 Assembly Step12.jpg | 200px]]
|-
|
*'''13a''' - Install four green LEDs PWR (D7), HB, ZC & SD (PN# 604-WP710A10GT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.

*'''13b''' - Install two red LEDs FE & OE (PN# 604-WP710A10IT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.
|| [[Image:Wiki - Renard SS16 Assembly Step13.jpg | 200px]]
|-
|
*'''14''' - Install three 2-pin vertical headers JP1, JP2 & JP3 (PN# 538-22-03-2021). '''Install the short end through the board.''' These headers have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step14.jpg | 200px]]
|-
|
*'''15''' - Install the clock oscillator U3 (PN# 815-ACH-18.432-EK). The oscillator must be installed in the correct orientation. The oscillator has three rounded corners and one squared corner, make sure that the squared corner is positioned to match the PCB silkscreen (upper left corner).
|| [[Image:Wiki - Renard SS16 Assembly Step15.jpg | 200px]]
|-
|
*'''16''' - Install the voltage regulator U1 (PN# 511-LF50CV). The voltage regulator must be installed correctly. The voltage regulators tab/heat sink must be aligned with wider line of the PCB silkscreen outline (facing towards the PCB top edge).
|| [[Image:Wiki - Renard SS16 Assembly Step16.jpg | 200px]]
|-
|
*'''17''' - Install the 2200uF capacitor C1 (PN# 140-REA222M1CBK1320P). This capacitor is polarized and must be installed correctly. The capacitor should have a black stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS16 Assembly Step17.jpg | 200px]]
|-
|
*'''18''' - Install the 47uF capacitor C2 (PN# 140-REA470M1CBK0511P). This capacitor is polarized and must be installed correctly. The capacitor should have a silver/grey stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS16 Assembly Step18.jpg | 200px]]
|-
|
*'''19''' - Install four fuse clips (PN# 534-3517). '''Note: they are directional for proper fit of the fuse.''' A helpful installation tip here would be to put a fuse in the clips when you position them in their mounting holes. This will help keep them correctly aligned so that the fuse will fit properly.

|| [[Image:Wiki - Renard SS16 Assembly Step19.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of the following IC sockets must be aligned with the square solder pad. Another way to verify that you installed them correctly is to make sure that the notch on the socket is aligned with the notch on the PCB silkscreen outline. </blockquote>
|-
|
*'''20''' - Install two 8-pin IC sockets for U4 & U5 (PN# 571-1-390261-2).
|| [[Image:Wiki - Renard SS16 Assembly Step20.jpg | 200px]]
|-
|
*'''21''' - Install two 14-pin IC sockets for U6 & U7 (PN# 571-1-390261-3).
|| [[Image:Wiki - Renard SS16 Assembly Step21.jpg | 200px]]
|-
|
*'''22''' - Install 17 6-pin IC sockets for U2, M1 thru M16 (PN# 571-1-390261-1).
|| [[Image:Wiki - Renard SS16 Assembly Step22.jpg | 200px]]
|-
|
*'''23''' - Install 16 triacs T1 thru T16 (PN# 511-BTA06-600CW). The triacs must be installed correctly. The triac tab/heat sink must be aligned with wider line of the PCB silkscreen outline. The tab/heat sink of the odd numbered triacs will facing the even numbered triacs and vice versa.
|| [[Image:Wiki - Renard SS16 Assembly Step23.jpg | 200px]]
|-
|
*'''24''' - Install 16 terminal blocks for Ch1 thru Ch16 (PN# 571-2828372). These terminal blocks have a small interlocking tab that allows the terminals to be "stacked" together to create a larger terminal block. It is easier to go ahead and "stack" eight terminal blocks together first and then mount them on the PCB.
|| [[Image:Wiki - Renard SS16 Assembly Step24A.jpg | 200px]]

[[Image:Wiki - Renard SS16 Assembly Step24.jpg | 200px]]
|-
|
*'''25''' - Install two terminal blocks for 120V input (PN# 571-7969492).
|| [[Image:Wiki - Renard SS16 Assembly Step25.jpg | 200px]]
|-
|
*'''26''' - Install the transformer TF1 (PN# 838-3FS-312).
|| [[Image:Wiki - Renard SS16 Assembly Step26.jpg | 200px]]
|-
|
*'''27''' - Install two RJ45 modular jacks J1 & J2 (PN# 571-5556416-1). Due to minor variations in manufacturing, some RJ45 jacks are a tighter fit than others. Care should be taken to ensure that the pins are aligned first before applying too much pressure to seat the locking lugs through the board.
|| [[Image:Wiki - Renard SS16 Assembly Step27.jpg | 200px]]
|-
|
*'''28''' - Install the DE9 connector JDP1 (PN# 152-3409).
|| [[Image:Wiki - Renard SS16 Assembly Step28.jpg | 200px]]
|-
|colspan="2" |<blockquote> If you are unsure about your ability to build this board, then you should go to [[Beginners Setup Guide The Renard SS16 | The Beginner's Setup Guide]] at this point. [[Beginners Setup Guide The Renard SS16 | The Beginner's Setup Guide]] will walk you thru some initial tests to make sure that everything is working correctly before inserting the IC chips. </blockquote>
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of each IC must be aligned with pin 1 of the corresponding socket. This can be verified by noting that the notch on the IC is aligned with the notch on the socket.
|-
|
*'''29''' - Install the H11AA1 optocoupler U2 (PN# 782-H11AA1).
|| [[Image:Wiki - Renard SS16 Assembly Step29.jpg | 200px]]
|-
|
*'''30''' - Install two PIC microcontrollers U6 & U7 (PN# 579-PIC16F688-I/P). The PICs need to be programmed with the appropriate firmware before installation. More info on programming PICs can be found [http://www.doityourselfchristmas.com/forums/showpost.php?p=3346&postcount=1 here.]
|| [[Image:Wiki - Renard SS16 Assembly Step30.jpg | 200px]]
|-
|
*'''31''' - Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
|| [[Image:Wiki - Renard SS16 Assembly Step31.jpg | 200px]]
|-
|
*'''32''' - Install 16 optoisolators M1 thru M16 (PN# 859-MOC3023).
 
::'''NOTE:''' The optoisolators are too small to have a notch to use as an alignment guide. Pin 1 is usually notated by a white dot next to it.
|| [[Image:Wiki - Renard SS16 Assembly Step32.jpg | 200px]]
|-
|
*'''33''' - Install the heat sink (PN# 532-577102B00) on voltage regulator U1. The mounting hardware and heat transfer compound are not included in the BOM since any common hardware can be used to attach the heat sink. If you don't have any heat transfer compound handy, you can use something like PN# 532-249. In the picture the heat sink is attached using a #4-40 x 3/8" machine screw and nut found at home depot.
|| [[Image:Wiki - Renard SS Voltage Regulator to Heat Sink.jpg | 200px]]
|-
|
*'''34''' - Install two fuses (PN# 504-GMA-10) and two fuse covers (PN# 534-3527C).
|| [[Image:Wiki - Renard SS16 Assembly Step34.jpg | 200px]]
|}

<center>'''Completed Renard SS16'''</center>

[[Image:Wiki - Renard SS16 Completed Board.jpg | 800px]]

<center>'''Congratulations! You have finished building your Renard SS16!'''</center>

==Triac Heat Sink==

:A simple heat sink can be fabricated from .5"x.5"x.060" (1/16”) angle aluminum available at your local home improvement store. You can use a larger size angle if desired, but you have to keep with the 1/16" thickness A template for the hole pattern can be found [[media:Renard SS16 heatsink template.pdf | here]]. '''The triac listed in the BOM has an isolated tab''', so no isolators are needed.

:Another method for making a heat sink is to use flat aluminum (1/16” thick) instead of angled. The heat sinks most commonly included in group buys are made in this fashion. The hole pattern is the same as [[media:Renard SS16 heatsink template.pdf | above]] and the overall dmensions are shown [[media:Renard SS Heat Sink Pattern.jpg | here]].

:A small amount of heat transfer compound should be applied between the heat sink and the tab of the triacs. You can use the same compounds that are used on computer CPU chips and their heat sinks. If you don't have any available locally, you can always use something like Mouser PN# 532-249.

==Parts Listing (BOM)==

<blockquote>'''IMPORTANT BOM INFORMATION:''' </blockquote>

<blockquote>Mouser part numbers are listed (unless otherwise noted) as a means of simplifying the listing. Mouser is not the only place to get these parts, they are used as the reference since they tend to have all the parts needed to complete the project. However, the parts can be procured from any electronics parts source that you prefer. </blockquote>

<blockquote>In the event that any of the following parts are not in stock at Mouser when you decide to order them, you can check the [[Part Substitutions]] wiki page and see if there any suggestions for alternative parts.</blockquote>

{| border="1" cellpadding="10" style="text-align: center;"
!width="200"| PART NUMBER (Mouser PN# unless noted)
!width="50"| QTY
!width="100"| REF
!width="350"| NOMENCLATURE
|-
|511-LF50CV ||1||U1
|align="left"|5 VDC Voltage Regulator
|-
|532-577102B00||1|| 
|align="left"|Heatsink for Voltage Regulator
|-
|782-H11AA1||1||U2
|align="left"|Optocoupler, Bi-Directional Input
|-
|815-ACH-18.432-EK||1||U3
|align="left"|Crystal Clock Oscillator, 18.432 MHz
|-
|511-ST485BN ||2||U4, U5
|align="left"|Differential Bus Transceivers
|-
|571-1-390261-2||2|| 
|align="left"|IC Socket, 8 pin (for U4 & U5)
|-
|579-PIC16F688-I/P||2||U6, U7
|align="left"|PIC Microcontroller
|-
|571-1-390261-3||2|| 
|align="left"|IC Socket, 14 pin (for U6, U7)
|-
|859-MOC3023||16||M1-M16
|align="left"|Optoisolator, Triac Driver
|-
|571-1-390261-1||17|| 
|align="left"|IC Socket, 6 pin (for U2, M1-M16)
|-
|511-BTA06-600CW||16||T1-T16
|align="left"|Triac, 6A 600V
|-
|291-750-RC||2||R1, R2
|align="left"|Resistor, Carbon Film 750 ohms 1/4W 5%
|-
|291-120-RC||1||R3
|align="left"|Resistor, Carbon Film 120 ohms 1/4W 5%
|-
|299-1K-RC||2||R4, R7
|align="left"|Resistor, Carbon Film 1K ohms 1/8W 5%
|-
|299-27K-RC||3||R5, R8, R9
|align="left"|Resistor, Carbon Film 27K ohms 1/8W 5%
|-
|299-680-RC||17||R6, R10-R25
|align="left"|Resistor, Carbon Film 680 ohms 1/8W 5%
|-
|291-180-RC||16||R26 – R41
|align="left"|Resistor, Carbon Film 180 ohms 1/4W 5%
|-
|264-330-RC ||1||RN1
|align="left"|Resistor Network, 6 pin, 330ohms 2%
|-
|625-1N5817-E3||4||D1-D4
|align="left"|Diode
|-
|78-1N5239B||1||D6
|align="left"|Diode, Zener 9.1V .5W
|-
|78-1N5229B||1||D5
|align="left"|Diode, Zener 4.3V .5W
|-
|604-WP710A10IT||2||FE, OE
|align="left"|LED, 3mm Red
|-
|604-WP710A10GT||4||PWR, HB, ZC, SD
|align="left"|LED, 3mm Green
|-
|140-REA222M1CBK1320P||1||C1
|align="left"| Radial Electrolytic Capacitor 16V 2200uF 20%
|-
|140-REA470M1CBK0511P||1||C2
|align="left"| Radial Electrolytic Capacitor 16V 47uF 20%
|-
|80-C322C104K5R ||2||C3, C4
|align="left"|Capacitor, Radial Ceramic 50V 0.1uF
|-
|571-2828372||16||Channel Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|571-7969492||2||Power Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|152-3409||1||JDP1
|align="left"| D-Sub Connectors, Right Angle DE9
|-
|571-5556416-1||2||J1, J2
|align="left"|Jack, Modular RJ45 PCB Mount Top Entry
|-
|538-22-03-2021||3||JP1-JP3
|align="left"|Header, 2 Pin
|-
|737-MSA-G||3|| 
|align="left"|Shunt
|-
|504-GMA-10||2||F1, F2
|align="left"|Fuse, Fast Acting 10A
|-
|534-3517||4|| 
|align="left"|Holder, Fuse Clip PCB mount 5mm
|-
|534-3527C||2|| 
|align="left"|Cover, Fuse
|-
|838-3FS-312||1||TF1
|align="left"| Power Transformers 12.6VCT@.2A 6.3V@.4A Single Primary
|}

If you are planning on ordering from [http://www.mouser.com Mouser Electronics] you can use this [http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=9d07737602 Shared Project] to make it easier to order the parts.

==Hardcopy Instructions==

: [[media: Wiki - Renard SS16 Assembly.pdf | Click here for a pdf version of these instructions.]]

: [[media: Wiki - Renard SS16 Assembly (doc file).zip | Click here for a doc version of these instructions that you can edit to rearrange the instructions to your personal preference.]]

==Related Links==
:[[The Renard SS16 Controller Board]]

:[[Beginners Setup Guide The Renard SS16]]

:[[Troubleshooting Guide The Renard SS16]]

:[http://doityourselfchristmas.com/forums/showthread.php?6663-The-Renard-SS-16-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS16]]
[[Category:DIYC Index]]

Part Substitutions

2013-05-10T13:32:40Z

Ravinglunatic: /* Other */

==Introduction==

:This page is intended to provide members with a resource to see what parts are interchangeable between the various DIYC boards.

:This page is by no means the “gospel” of what parts can or cannot be interchanged.

==IC Chips==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" | PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|SN65LBC176AP ||Differential Bus Transceivers|| SN65LBC176PE4 511-ST485BN 595-SN65176BP||Renard 16 Renard 24 Renard 64 Renard SS
|-
|579-PIC16F688-I/P||PIC Microcontroller||579-PIC16F688-E/P ||Renard 16 Renard 24 Renard 64 Renard SS
|-
|782-H11AA1||Optocoupler, Bi-Directional Input|| ||Renard 16 Renard 24 Renard SS
|-
|859-MOC3023||Optoisolator, Triac Driver|| ||Renard 16 Renard 24 Renard SS SSRez
|-
|571-1-390261-2||IC Socket, 8 pin (for U1 & U2)||575-193308||Renard 16 Renard 24 Renard 64 Renard SS
|-
|571-1-390261-3||IC Socket, 14 pin (for U3–U5)||575-199314||Renard 16 Renard 24 Renard 64 Renard SS
|-
|571-1-390261-1||IC Socket, 6 pin (for U8–U31)|| ||Renard 16 Renard 24 Renard 64 Renard SS SSRez
|}

==Voltage Regulators==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" |PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|821-TS7805CZ||5VDC Voltage Regulator||511-L7805CV||Renard 16 Renard 24 Renard 24LV
|-
|511-L4940V5||Regulator, LDO, 5V, 1.5A|| ||Renard 64
|-
|511-LF50CVDG||Regulator, LDO, 5V, .5A||511-LF50CV (Basically the same item but with a thinner tab, so care needs to used when installing the heatsink)||Renard SS
|-
|532-574502B00||Heatsink for Voltage Regulator|| ||Renard 16
|-
|532-577102B00||Heatsink for Voltage Regulator|| ||Renard SS
|-
|532-7136DG||Heatsink for Voltage Regulator||532-7139DG||Renard 24 Renard 24LV
|}

==Diodes, LEDs, Triacs==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" | PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|78-1N5239B||Diode, Zener 9.1V .5W||78-1N5239B-TAP||Renard 16 Renard 24 Renard 24LV Renard 64 Renard SS
|-
|78-1N5229B||Diode, Zener 4.3V .5W||78-1N5229B-TAP 512-1N5229B_T50A||Renard 16 Renard 24 Renard 24LV Renard 64 Renard SS
|-
|604-WP63ID||LED, 5mm Red||Any standard 3mm or 5mm LED will work||Renard 24 Renard 24LV
|-
|604-WP1503GD||LED, 5mm Green||Any standard 3mm or 5mm LED will work||Renard 24 Renard 24LV
|-
|604-WP7104EC||LED, 3mm Red||Any standard 3mm LED will work||Renard 16
|-
|604-WP710A10IT||LED, 3mm Red||Any standard 3mm LED will work||Renard SS
|-
|604-WP710A10GT||LED, 3mm Green||Any standard 3mm LED will work||Renard 16 Renard 64 Renard SS SSRez
|-
|859-LTL-403G||LED, Rectangular, Green||859-LTL-403HR - Red 859-LTL-403Y - Yellow ||Renard 64
|-
|625-1N4001-E3||Diode|| ||Renard 16 Renard 24 Renard 24LV
|-
|625-1N5817-E3||Schottky Diode (20V, 1A)||625-1N5817-E3/4 ||Renard 64 Renard SS
|-
|821-DB102G||Bridge Rectifier, 1A 100V||DB103||Renard 24HC Renard 24LV
|-
|511-BTA08-400B||Triac, 8A 400V||511-BTA04-700T Triac, 4A 700V (alternative Triac for use with LED light strands - See "EOL" Note Below)||Renard 16 Renard 24
|-
|511-BTA04-700T||Triac, 4A 700V Update: Now listed as EOL or "End of Life"||BTA06-600TRG||SSRez REN24HC
|-
|511-BTA04-700T
|colspan="2"|This triac (the original preferred triac for the Renard SS controllers) is no longer being manufactured and generally no longer available from parts suppliers. This note is included here to provide information on why this triac was replaced for the Renard SS controllers so users will not be concerned about having these triacs in any existing Renard SS controllers.||Renard SS
|-
|511-BTA06-600CW ||Triac, 6A 600V|| ||Renard SS
|}

==Resistors==

:As a general “rule of thumb” for DIYC projects, you can substitute any resistor of equal value that also has a power rating equal to/or greater for any of the following resistors. The material that the resistor is made of (ie: carbon film or metal film) is not a critical factor for DIYC projects.

{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center"| PART NUMBER (Mouser PN# unless noted)
!width="300" align="center"| NOMENCLATURE
!width="175" align="center"| POSSIBLE SUBSTITUTE PARTS
!width="100" align="center"| SYSTEMS USED ON
|-
|291-120-RC||Resistor, Carbon Film 120 ohms 1/4W 5%||271-120-RC 660-MF1/4DCT52R1200F||Renard 16 Renard 24 Renard 64 Renard SS
|-
|291-1K-RC||Resistor, Carbon Film 1K ohms 1/4W 5%||271-1K-RC 660-MF1/4DC1001F (Renard 24 ZC resistors)||Renard 24
|-
|299-1K-RC||Resistor, Carbon Film 1K ohms 1/8W 5%||271-1K-RC 660-MF1/4DC1001F (Incoming data circuit resistors only)||Renard 16 Renard 24 Renard 64 Renard SS
|-
|299-27K-RC||Resistor, Carbon Film 27K ohms 1/8W 5%||271-27K-RC 660-MF1/4DLT52R2702F||Renard 16 Renard 24 Renard 64 Renard SS
|-
|291-680-RC||Resistor, Carbon Film 680 ohms 1/4W 5%||271-680-RC||Renard 24 SSRez
|-
|299-680-RC||Resistor, Carbon Film 680 ohms 1/8W 5%|| ||Renard 64 Renard SS
|-
|291-180-RC ||Resistor, Carbon Film 180 ohms 1/4W 5%||271-180-RC 273-180-RC||Renard 16 Renard 24 Renard SS SSRez
|-
|71-CCF60-15K-E3||Resistor, Metal Film 15K ohms 3/4W 1%|| ||Renard 16
|-
|291-750-RC||Resistor, Carbon Film 750 ohms 1/4W 5%||660-CFS1/4CT52R751J||Renard SS
|-
|299-750-RC||Resistor, Carbon Film 750 ohms 1/8W 5%|| ||Renard 64
|-
|299-330-RC||Resistor, Carbon Film 330 ohms 1/8W 5%|| ||Renard 64
|-
|266-680||Resistor Network, 10 pin, 680ohms 2%|| ||Renard 16
|-
|264-330||Resistor Network, 6 pin, 330ohms 2%|| ||Renard SS
|-
|652-4608X-1LF-680||Resistor Network, 8 pin, 680ohms, Bussed 2%|| ||Renard 64
|}

==Capacitors==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center"|PART NUMBER (Mouser PN# unless noted)
!width="300" align="center"|NOMENCLATURE
!width="175" align="center"|POSSIBLE SUBSTITUTE PARTS
!width="100" align="center"|SYSTEMS USED ON
|-
|81-RPEE41H105M4K1E12||Capacitor, Monolithic Radial Lead 50V 1uF|| ||Renard 16
|-
|80-C410C104M5U||Capacitor, Axial Ceramic 50V 0.1uF || ||Renard 16
|-
|581-SA105E104MAR||Capacitor, Axial Ceramic 50V 0.1uF || ||Renard 24
|-
|140-HTRL25V10-RC||Capacitor, Electrolytic 25V 10uF 105°C|| ||Renard 24
|-
|140-XRL25V1.0-RC||Capacitor, Electrolytic 25V 1uF 85°C|| ||Renard 24
|-
|667-ECA-1CM682||Capacitor, Electrolytic 16V 6800uF 85°C||140-REA682M1CBK1632P 140-XRL16V6800-RC (EOL)||Renard 64
|-
|140-REA470M1CBK0511P||Capacitor, Electrolytic 16V 47uF 85°C||647-UVR1C470MDD1TD 647-UVR1C470MDD1TA ||Renard SS
|-
|140-REA222M1CBK1320P||Capacitor, Electrolytic 16V 2200uF 85°C||647-UVR1C222MHD1TO 871-B41827A4228M000 ||Renard SS
|-
|80-C322C104K5R||Capacitor, Radial Ceramic 50V 0.1uF|| ||Renard 64 Renard SS
|-
|667-ECA-1CM470||Capacitor, Electrolytic 16V 47uF 85°C||75-515D476M016JA6AE3 ||Renard 64
|}

==Other==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" | PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|838-3FD-320||Transformer, Dual Primary/Secondary||838-3FD-316||Renard 24
|-
|838-3FS-312||Transformer, Single Primary/Dual Secondary|| ||Renard SS
|-
|520-TCF1843-X||Crystal Clock Oscillator, 18.432 MHz (full size)||ACO-18.432MHZ-EK||Renard 24
|-
|815-ACH-18.432-EK||Crystal Clock Oscillator, 18.432 MHz (half size)||520-TCH1843-X ||Renard 16 Renard 64 Renard SS
|-
|538-22-03-2021||Header, 2-Pin PCB
|rowspan="2"|538-22-28-4360 Header, 36 Pin Breakaway (used to make smaller headers)||Renard 16 Renard 64 Renard SS
|-
|538-22-03-2031||Header, 3-Pin PCB||Renard 24
|-
|737-MSA-G||Shunt||571-3828115||Renard 16 Renard 24 Renard 64 Renard SS
|-
|504-GMA-10||Fuse, Fast Acting 10A 125VAC|| ||Renard SS
|-
|504-GMA-15||Fuse, Fast Acting 15A 125VAC|| ||Renard 16 Renard 24
|-
|504-1A3399-10||Holder, Fuse Clip PCB mount 5mm|| ||Renard 16
|-
|534-3517||Holder, Fuse Clip PCB mount 5mm|| ||Renard 24 Renard SS SSRez
|-
|534-3527C||Cover, Fuse Clip|| || Renard SS
|-
|571-5556416-1||Jack, Modular RJ45 PCB Mount Top Entry|| 571-55202594 538-95503-2881||Renard 24 Renard 64 Renard SS SSRez
|-
|571-5520251-4||Jack, Modular RJ45 PCB Mount Side Entry|| ||Renard 16 Renard 64 SSRez
|-
|636-182-009-213R531||Connector, D-Sub Female, Rt Angle PCB mount, DE9`|| ||Renard 64
|-
|152-3409||Connector, D-Sub Female, Rt Angle PCB mount, DE9`|| ||Renard SS
|-
|538-39890-0302||Terminal Block, 2 Pos 5.0 mm|| ||Renard 16
|-
|571-2828372||Terminal Block, 2 Pos 5.08 mm|| ||Renard SS SSRez
|-
|571-7969492||Terminal Block, 2 Pos (Input Power)||158-P02EHK508V2-E||Renard SS
|-
|571-7969494||Terminal Block, 4 Pos (Input Power)|| ||Renard 24
|-
|571-2828376||Terminal, 6 Pos||Three of 571-7969492||Renard 24 Opt#1
|-
|651-1725041||Terminal, Dbl Stack 4 Pos|| ||Renard 24 Opt#1
|-
|534-1287||Terminal, Spade|| ||Renard 24 Opt#2
|-
|534-4902||Male Sturdi-mount Terminal|| ||Renard 64
|-
|159-2215||Vinyl Insulated Couplers (Female)|| ||Renard 64

|}

[[Category:DIYC Controllers]]
[[Category:DIYC Hardware]]
[[Category:General Info]]
[[Category:Renard]]
[[Category:Renard SS8]]
[[Category:Renard SS16]]
[[Category:Renard SS24]]
[[Category:Renard 24]]
[[Category:Renard 48LSD]]
[[Category:Renard 64XC]]
[[Category:Renard64]]
[[Category:Renard16 (xmus)]]
[[Category:Ren-C]]
[[Category:Ren-T]]
[[Category:Ren-W]]
[[Category:SSR]]
[[Category:The Grinch]]
[[Category:Olsen 595]]
[[Category:Firegod and Helix]]
[[Category:RPMs DMX Designs]]
[[Category:DIYC Index]]

Assembly Instructions The Renard SS8

2013-05-10T13:30:35Z

Ravinglunatic: /* Parts Listing (BOM) */

==Board Assembly==

:The following sequence of steps is by no means the only way to assemble the Renard SS8. It is simply a suggested order of events to achieve the desired goal.

:'''NOTE:''' The part numbers referenced in the following instructions are those taken from the [[Assembly Instructions The Renard SS8#Parts Listing (BOM) | Renard SS8 BOM]].

{| border="0" cellpadding="10" style="text-align: left;"
!width="300"|
!width="200"|
|-
|
*'''1''' - Start by checking the PCB over for any obvious production faults. Check for traces that end abruptly or have cracks/breaks in them. Also check that all holes are clear.
|| [[Image:Wiki - Renard SS8 PCB.jpg | 200px]]
|-
|
*'''2''' - Install four diodes D1 thru D4 (PN# 625-1N5817-E3). The diodes will have a silver/grey stripe on a black body. Make sure that this stripe lines up with the stripe on the PCB silk screen (to the left).
|| [[Image:Wiki - Renard SS8 Assemble Step02.jpg | 200px]]
|-
|
*'''3''' - Install two 750 ohm resistors R1 & R2 (PN# 291-750-RC). Make sure that the resistors have a value of 750 ohms (violet/green/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step03.jpg | 200px]]
|-
|
*'''4''' - Install the 120 ohm resistor R3 (PN# 291-120-RC). Make sure that the resistor has a value of 120 ohms (brown/red/brown/gold stripes). This resistor have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step04.jpg | 200px]]
|-
|
*'''5''' - Install two 1K ohm resistors R4, R7 (PN# 299-1K-RC). Make sure that the resistors have a value of 1K ohm (brown/black/red/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step05.jpg | 200px]]
|-
|
*'''6''' - Install three 27K ohm resistors R5, R8, R9 (PN# 299-27K-RC). Make sure that the resistors have a value of 27K ohms (red/violet/orange/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step06.jpg | 200px]]
|-
|
*'''7''' - Install zener diode D5 (PN# 78-1N5229B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the left).
|| [[Image:Wiki - Renard SS8 Assemble Step07.jpg | 200px]]
|-
|
*'''8''' - Install zener diode D6 (PN# 78-1N5239B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the right).
|| [[Image:Wiki - Renard SS8 Assemble Step08.jpg | 200px]]
|-
|
*'''9''' - Install nine 680 ohm resistors R6, R10 thru R17 (PN# 299-680-RC). Make sure that the resistors have a value of 680 ohms (blue/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step09.jpg | 200px]]
|-
|
*'''10''' - Install eight 180 ohm resistors R18 thru R25 (PN# 291-180-RC). Make sure that the resistors have a value of 180 ohms (brown/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step10.jpg | 200px]]
|-
|
*'''11''' - Install 0.1uF capacitor C3 (PN# 80-C322C104K5R). This capacitor has no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step11.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>The following resistor network is a "bussed" type resistor network. This means that the five resistor components (pins 2-6) are all connected in a common buss to pin 1. Installing the resistor network backwards will cause a multitude of malfunctions. So please take the time to make sure it is installed correctly.</blockquote>
|-
|
*'''12''' - Install the 330 ohm resistor network RN1 (PN# 264-330-RC). The resistor network should have a dot on it to indicate pin 1. Insert pin 1 of the resistor network into the square solder pad (to the left).

*'''13a''' - Install four green LEDs PWR, HB, ZC & SD (PN# 604-WP710A10GT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.

*'''13b''' - Install two red LEDs FE & OE (PN# 604-WP710A10IT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.
 
|| [[Image:Wiki - Renard SS8 Assemble Step13.jpg | 200px]]
|-
|
*'''14''' - Install three 2-pin vertical headers JP1, JP2 & JP3 (PN# 538-22-03-2021). '''Install the short end through the board.''' These headers have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step12.jpg | 200px]]
|-
|
*'''15''' - Install the clock oscillator U3 (PN# 815-ACH-18.432-EK). The oscillator must be installed in the correct orientation. The oscillator has three rounded corners and one squared corner, make sure that the squared corner is positioned to match the PCB silkscreen (upper left corner).
|| [[Image:Wiki - Renard SS8 Assemble Step14.jpg | 200px]]
|-
|
*'''16''' - Install the voltage regulator U1 (PN# 511-LF50CV). The voltage regulator must be installed correctly. The voltage regulators tab/heat sink must be aligned with wider line of the PCB silkscreen outline (facing towards the PCB top edge).
|| [[Image:Wiki - Renard SS8 Assemble Step15.jpg | 200px]]
|-
|
*'''17''' - Install the 2200uF capacitor C1 (PN# 140-REA222M1CBK1320P). This capacitor is polarized and must be installed correctly. The capacitor should have a black stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS8 Assemble Step16.jpg | 200px]]
|-
|
*'''18''' - Install the 47uF capacitor C2 (PN# 140-REA470M1CBK0511P). This capacitor is polarized and must be installed correctly. The capacitor should have a silver/grey stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS8 Assemble Step17.jpg | 200px]]
|-
|
*'''19''' - Install two fuse clips (PN# 534-3517). '''Note: they are directional for proper fit of the fuse.''' A helpful installation tip here would be to put a fuse in the clips when you position them in their mounting holes. This will help keep them correctly aligned so that the fuse will fit properly.
|| [[Image:Wiki - Renard SS8 Assemble Step18.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of the following IC sockets must be aligned with the square solder pad. Another way to verify that you installed them correctly is to make sure that the notch on the socket is aligned with the notch on the PCB silkscreen outline. </blockquote>
|-
|
*'''20''' - Install two 8-pin IC sockets for U4 & U5 (PN# 571-1-390261-2).
|| [[Image:Wiki - Renard SS8 Assemble Step19.jpg | 200px]]
|-
|
*'''21''' - Install the 14-pin IC socket for U6 (PN# 571-1-390261-3).
|| [[Image:Wiki - Renard SS8 Assemble Step20.jpg | 200px]]
|-
|
*'''22''' - Install nine 6-pin IC sockets for U2, M1 thru M8 (PN# 571-1-390261-1).
|| [[Image:Wiki - Renard SS8 Assemble Step21.jpg | 200px]]
|-
|
*'''23''' - Install eight triacs T1 thru T8 (PN# 511-BTA06-600CW). The triacs must be installed correctly. The triac tab/heat sink must be aligned with wider line of the PCB silkscreen outline. The tab/heat sink will face towards the terminal blocks.
|| [[Image:Wiki - Renard SS8 Assemble Step22.jpg | 200px]]
|-
|
*'''24''' - Install eight terminal blocks for Ch1 thru Ch8 (PN# 571-2828372). These terminal blocks have a small interlocking tab that allows the terminals to be "stacked" together to create a larger terminal block. It is easier to go ahead and "stack" the eight terminal blocks together first and then mount them on the PCB.
|| [[Image:Wiki - Renard SS8 Assemble Step23A.jpg | 200px]]

[[Image:Wiki - Renard SS8 Assemble Step23.jpg | 200px]]
|-
|
*'''25''' - Install the terminal block for 120V input (PN# 571-7969492).
|| [[Image:Wiki - Renard SS8 Assemble Step24.jpg | 200px]]
|-
|
*'''26''' - *Install the transformer TF1 (PN# 838-3FS-312).
|| [[Image:Wiki - Renard SS8 Assemble Step26.jpg | 200px]]
|-
|
*'''27''' - Install two RJ45 modular jacks J1 & J2 (PN# 571-5556416-1). Due to minor variations in manufacturing, some RJ45 jacks are a tighter fit than others. Care should be taken to ensure that the pins are aligned first before applying too much pressure to seat the locking lugs through the board.
|| [[Image:Wiki - Renard SS8 Assemble Step25.jpg | 200px]]
|-
|
*'''28''' - Install the DE9 connector JDP1 (PN# 152-3409).
|| [[Image:Wiki - Renard SS8 Assemble Step27.jpg | 200px]]
|-
|colspan="2" |<blockquote> If you are unsure about your ability to build this board, then you should go to [[Beginners Setup Guide The Renard SS8 | The Beginner's Setup Guide]] at this point. [[Beginners Setup Guide The Renard SS8 | The Beginner's Setup Guide]] will walk you thru some initial tests to make sure that everything is working correctly before inserting the IC chips. </blockquote>
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of each IC must be aligned with pin 1 of the corresponding socket. This can be verified by noting that the notch on the IC is aligned with the notch on the socket.
|-
|
*'''29''' - Install the H11AA1 optocoupler U2 (PN# 782-H11AA1).
|| [[Image:Wiki - Renard SS8 Assemble Step28.jpg | 200px]]
|-
|
*'''30''' - Install the PIC microcontroller U6 (PN# 579-PIC16F688-I/P). The PIC needs to be programmed with the appropriate firmware before installation. More info on programming PICs can be found [http://www.doityourselfchristmas.com/forums/showpost.php?p=3346&postcount=1 here.]
|| [[Image:Wiki - Renard SS8 Assemble Step29.jpg | 200px]]
|-
|
*'''31''' - Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
|| [[Image:Wiki - Renard SS8 Assemble Step30.jpg | 200px]]
|-
|
*'''32''' - Install eight optoisolators M1 thru M8 (PN# 859-MOC3023).
 
::'''NOTE:''' The optoisolators are too small to have a notch to use as an alignment guide. Pin 1 is usually notated by a white dot next to it.
|| [[Image:Wiki - Renard SS8 Assemble Step31.jpg | 200px]]
|-
|
*'''33''' - Install the heat sink (PN# 532-577102B00) on voltage regulator U1. The mounting hardware and heat transfer compound are not included in the BOM since any common hardware can be used to attach the heat sink. If you don't have any heat transfer compound handy, you can use something like PN# 532-249. In the picture the heat sink is attached using a #4-40 x 3/8" machine screw and nut found at home depot.
|| [[Image:Wiki - Renard SS Voltage Regulator to Heat Sink.jpg | 200px]]
|-
|
*'''34''' - Install the fuse cover (PN# 534-3527C) over the fuse and fuse clips.
|| [[Image:Wiki - Renard SS8 Assemble Step33.jpg | 200px]]
|}

<center>'''Completed Renard SS8'''</center>

[[Image:Wiki - Renard SS8 Complete.jpg | 800px]]

<center>'''Congratulations! You have finished building your Renard SS8!'''</center>

==Triac Heat Sink==

:A simple heat sink can be fabricated from .5"x.5"x.060" (1/16”) angle aluminum available at your local home improvement store. A template for the hole pattern can be found [[media:Renard SS8 heatsink template.pdf | here]]. '''The triac listed in the BOM has an isolated tab''', so no isolators are needed.

:Another method for making a heat sink is to use flat aluminum (1/16” thick) instead of angled. The heat sinks most commonly included in group buys are made in this fashion. The hole pattern is the same as [[media:Renard SS8 heatsink template.pdf | above]] and the overall dimensions are shown [[media:Renard SS Heat Sink Pattern.jpg | here]].

:A small amount of heat transfer compound should be applied between the heat sink and the tab of the triacs. You can use the same compounds that are used on computer CPU chips and their heat sinks. If you don't have any available locally, you can always use something like Mouser PN# 532-249.

==Parts Listing (BOM)==

<blockquote>'''IMPORTANT BOM INFORMATION:''' </blockquote>

<blockquote>Mouser part numbers are listed (unless otherwise noted) as a means of simplifying the listing. Mouser is not the only place to get these parts, they are used as the reference since they tend to have all the parts needed to complete the project. However, the parts can be procured from any electronics parts source that you prefer. </blockquote>

<blockquote>In the event that any of the following parts are not in stock at Mouser when you decide to order them, you can check the [[Part Substitutions]] wiki page and see if there any suggestions for alternative parts.</blockquote>

{| border="1" cellpadding="10" style="text-align: center;"
!width="200"| PART NUMBER (Mouser PN# unless noted)
!width="50"| QTY
!width="100"| REF
!width="350"| NOMENCLATURE
|-
|511-LF50CV ||1||U1
|align="left"|5 VDC Voltage Regulator
|-
|532-577102B00||1|| 
|align="left"|Heatsink for Voltage Regulator
|-
|782-H11AA1||1||U2
|align="left"|Optocoupler, Bi-Directional Input
|-
|815-ACH-18.432-EK||1||U3
|align="left"|Crystal Clock Oscillator, 18.432 MHz
|-
|511-ST485BN ||2||U4, U5
|align="left"|Differential Bus Transceivers
|-
|571-1-390261-2||2|| 
|align="left"|IC Socket, 8 pin (for U4 & U5)
|-
|579-PIC16F688-I/P||1||U6
|align="left"|PIC Microcontroller
|-
|571-1-390261-3||1|| 
|align="left"|IC Socket, 14 pin (for U6)
|-
|859-MOC3023||8||M1-M8
|align="left"|Optoisolator, Triac Driver
|-
|571-1-390261-1||9|| 
|align="left"|IC Socket, 6 pin (for U2, M1-M8)
|-
|511-BTA06-600CW||8||T1-T8
|align="left"|Triac, 6A 600V
|-
|291-750-RC||2||R1, R2
|align="left"|Resistor, Carbon Film 750 ohms 1/4W 5%
|-
|291-120-RC||1||R3
|align="left"|Resistor, Carbon Film 120 ohms 1/4W 5%
|-
|299-1K-RC||2||R4, R7
|align="left"|Resistor, Carbon Film 1K ohms 1/8W 5%
|-
|299-27K-RC||3||R5, R8, R9
|align="left"|Resistor, Carbon Film 27K ohms 1/8W 5%
|-
|299-680-RC||9||R6, R10-R17
|align="left"|Resistor, Carbon Film 680 ohms 1/8W 5%
|-
|291-180-RC||8||R18 – R25
|align="left"|Resistor, Carbon Film 180 ohms 1/4W 5%
|-
|264-330-RC ||1||RN1
|align="left"|Resistor Network, 6 pin, 330ohms 2%
|-
|625-1N5817-E3||4||D1-D4
|align="left"|Diode
|-
|78-1N5239B||1||D6
|align="left"|Diode, Zener 9.1V .5W
|-
|78-1N5229B||1||D5
|align="left"|Diode, Zener 4.3V .5W
|-
|604-WP710A10IT||2||FE, OE
|align="left"|LED, 3mm Red
|-
|604-WP710A10GT||4||PWR, HB, ZC, SD
|align="left"|LED, 3mm Green
|-
|140-REA222M1CBK1320P||1||C1
|align="left"| Radial Electrolytic Capacitor 16V 2200uF 20%
|-
|140-REA470M1CBK0511P||1||C2
|align="left"| Radial Electrolytic Capacitor 16V 47uF 20%
|-
|80-C322C104K5R ||1||C3
|align="left"|Capacitor, Radial Ceramic 50V 0.1uF
|-
|571-2828372||8||Channel Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|571-7969492||1||Power Terminal
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|152-3409||1||JDP1
|align="left"| D-Sub Connectors, Right Angle DE9
|-
|571-5556416-1||2||J1, J2
|align="left"|Jack, Modular RJ45 PCB Mount Top Entry
|-
|538-22-03-2021||3||JP1-JP3
|align="left"|Header, 2 Pin
|-
|737-MSA-G||3|| 
|align="left"|Shunt
|-
|504-GMA-10||1||F1
|align="left"|Fuse, Fast Acting 10A
|-
|534-3517||2|| 
|align="left"|Holder, Fuse Clip PCB mount 5mm
|-
|534-3527C||1|| 
|align="left"|Cover, Fuse
|-
|838-3FS-312||1||TF1
|align="left"| Power Transformers 12.6VCT@.2A 6.3V@.4A Single Primary
|}

If you are planning on ordering from [http://www.mouser.com Mouser Electronics] you can use this [http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=7d0e7fd9e6 Shared Project] to make it easier to order the parts.

==Hardcopy Instructions==

: [[media: Wiki - Renard SS8 Assembly.pdf | Click here for a pdf version of these instructions.]]

: [[media: Wiki - Renard SS8 Assembly (doc file).zip | Click here for a doc version of these instructions that you can edit to rearrange the instructions to your personal preference.]]

==Related Links==
:[[The Renard SS8 Controller Board]]

:[[Beginners Setup Guide The Renard SS8]]

:[[Troubleshooting_Guide_The_Renard_SS8 | Troubleshooting Guide The Renard SS8]]

:[http://doityourselfchristmas.com/forums/showthread.php?6662-The-Renard-SS-8-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS8]]
[[Category:DIYC Index]]

The Renard SS8 Controller Board

2013-05-04T22:09:28Z

Ravinglunatic: Ravinglunatic moved page The Renard SS8 Controller Board to Renard SS8 Controller Board: to make it easier to find

#REDIRECT [[Renard SS8 Controller Board]]

Renard SS8 Controller Board

2013-05-04T22:09:28Z

Ravinglunatic: Ravinglunatic moved page The Renard SS8 Controller Board to Renard SS8 Controller Board: to make it easier to find

=='''Introduction'''==

:The Renard SS8 is a PIC microcontroller based Christmas light controller with 8 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

=='''Disclaimers'''==

:The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

=='''The Board'''==

[[Image:Wiki - Renard SS8 PCB.jpg | 800px]]

[[image:Wiki - Renard SS8 Complete.jpg | 800px]]

<center>'''The Renard SS 8 measures 3.4" X 6"'''</center>

==='''Board Availability'''===

:Check the [http://doityourselfchristmas.com/forums/showthread.php?6662-The-Renard-SS-8-is-now-available!-(first-post-is-current-2-19-2011) DIYC Forum] for the latest information concerning board availability.

=='''Circuit Diagram'''==

:The schematic diagram can be found [[media:Renard SS8 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6 ''' – PIC16F688 Microcontroller
:::* '''M1-M8''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R18-25''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions The Renard SS8#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON
:::* '''ZC''' - will be ON whenever channel 5 is ON
:::* '''SD''' - will be ON whenever channel 6 is ON
:::* '''FE''' - will be ON whenever channel 7 is ON
:::* '''OE''' - will be ON whenever channel 8 is ON

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T8''' – BTA06-600CW

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2 when receiving RS485 data. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

=='''Firmware'''==

:The PIC ('''U6''') must be programmed with the correct firmware for the board to operate correctly. There are two types of firmware available: Operational and Diagnostic. The Operational firmware is what you need for normal board operation. The Diagnostic firmware is a troubleshooting aid to use when there are problems with the board.

:'''Renard SS Operational Firmware:'''

::*[[media:Renard SS Operational Firmware.asm | Renard SS Operational Firmware.asm]] – source code that needs to be compiled

:'''Renard SS Diagnostic Firmware:'''

::*[[media:Renard SS Diagnostic Firmware.asm | Renard SS Diagnostic Firmware.asm]] – source code that needs to be compiled

:::Instructions for using the Renard SS Diagnostic Firmware are located on this [[Renard Diagnostic Firmware Instructions | wiki page]] or can be downloaded in this [[media:Renard SS Diagnostic Firmware Instructions.pdf | file]].

:'''DMX Firmware:'''

::Since there are many options available with the Renard DMX firmware it is impractical to post a dedicated Renard SS board version here. Users desiring to use DMX should get the firmware [[Renard Firmware | here]].

=='''Powering the Renard SS8'''==

:Input power requirements: An AC source

===DC power:===
:The Renard SS8 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS8 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

=='''AC Power Handling Capability'''==
===Maximum Input Load===
:The Renard SS8 has one bank of eight triacs. This bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions The Renard SS8#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the eight triacs does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:The bank of triacs is protected by a fuse. The size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:The [[Assembly Instructions The Renard SS8#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that the Renard SS8 will be powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

=='''Hooking Up the Renard SS8'''==

===Data Connections===

[[image:Wiki - Renard SS8 Data Layout1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS8 boards'''</center>

[[image:Wiki - Renard SS8 Data Layout2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS8 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 400px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 400px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 or a USB->RS485 converter'''

::Due to the many different types of RS232->RS485 and USB->RS485 converters available, the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 400px ]]
Converter signal RS485(-)/T-/D-/B/485- connects to RJ45-pin 4 (blue CAT5 wire)
Converter signal RS485(+)/T+/D+/A/485+ connects to RJ45-pin 5 (blue/white CAT5 wire)
Converter GND signal connects to RJ45-pins 1 & 2 (orange and orange/white CAT5 wires) 
An example is shown here with the [[media:Wiki - HXSP-2108F adapter.jpg |HXSP-2108F Adapter Hook-up ]]

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:wiki - DMX (XLR) to Renard SS Connection.jpg | 400px]] 

[[image:wiki - DMX (RJ-45) to Renard SS Connection.jpg | 400px]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''
[[image:Wiki - Renard to Renard Data Cable.jpg | 400px]] 

Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards.
For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===

[[image:Wiki - Renard SS8 AC Layout.jpg | 800px |center]]

::Key thing to remember in this layout is:

:::* The size of the fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

=='''Configuring the jumpers on Renard SS boards'''==

:'''JP1 & JP2 Configuraton'''

:The configuration of JP1 and JP2 depends on the type of communication being used:
 

::'''RS-232 Communication (direct connect to PC)'''
:::*'''JP1''' installed
:::*'''JP2''' not installed

:::Reminder: This only applies to the first Renard SS board connected to the PC. The output of a Renard SS board to the next board is RS-485.
 

::'''RS-485 Communication (output of a Renard board or output from a RS-485 adapter/converter)'''
:::*'''JP1''' not installed
:::*'''JP2''' installed (try removing if data communication issues are encountered)
 

:'''JP3 Configuraton'''

::*Installed when running the Diagnostics Firmware
::*Normally not installed when running the Operational Firmware. But can be left installed if you don’t mind seeing the on-board LEDs responding with the associated channels.

=='''Computer Setup'''==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

=='''Setup for Beginners and Troubleshooting'''==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginners Setup Guide The Renard SS8 | Renard SS8 Beginners Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS8, you can go to the [[Troubleshooting_Guide_The_Renard_SS8 | Troubleshooting Guide The Renard SS8]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

=='''Related Links'''==
:[[Beginners Setup Guide The Renard SS8]]

:[[Assembly Instructions The Renard SS8]]

:[[Troubleshooting_Guide_The_Renard_SS8 | Troubleshooting Guide The Renard SS8]]

:[http://doityourselfchristmas.com/forums/showthread.php?6662-The-Renard-SS-8-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:DIYC Controllers]]
[[Category:Renard]]
[[Category:Renard SS8]]
[[Category:DIYC Index]]

The Renard SS24 Controller Board

2013-05-04T22:08:53Z

Ravinglunatic: Ravinglunatic moved page The Renard SS24 Controller Board to Renard SS24 Controller Board: to make it easier to find

#REDIRECT [[Renard SS24 Controller Board]]

Renard SS24 Controller Board

2013-05-04T22:08:52Z

Ravinglunatic: Ravinglunatic moved page The Renard SS24 Controller Board to Renard SS24 Controller Board: to make it easier to find

=='''Introduction'''==

:The Renard SS24 is a PIC microcontroller based Christmas light controller with 24 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

=='''Disclaimers'''==

:The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

=='''The Board'''==

[[Image:Wiki - Renard SS24 PCB.jpg | 800px]]

[[image:Wiki - Renard SS24 Completed Board.jpg | 800px]]

<center>'''The Renard SS 24 measures 4" X 11"'''</center>

==='''Board Availability'''===

:Check the [http://doityourselfchristmas.com/forums/showthread.php?6664-The-Renard-SS-24-is-now-available!-(first-post-is-current-2-19-2011) DIYC Forum] for the latest information concerning board availability.

=='''Circuit Diagram'''==

:The schematic diagram can be found [[media:Renard SS24 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6-U8''' – PIC16F688 Microcontrollers
:::* '''M1-M24''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R34-R57''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions The Renard SS24#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON
:::* '''ZC''' - will be ON whenever channel 5 is ON
:::* '''SD''' - will be ON whenever channel 6 is ON
:::* '''FE''' - will be ON whenever channel 7 is ON
:::* '''OE''' - will be ON whenever channel 8 is ON

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T24''' – BTA06-600CW

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2 when receiving RS485 data. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

=='''Firmware'''==

:The PICs ('''U6''','''U7''' & '''U8''') must be programmed with the correct firmware for the board to operate correctly. There are two types of firmware available: Operational and Diagnostic. The Operational firmware is what you need for normal board operation. The Diagnostic firmware is a troubleshooting aid to use when there are problems with the board.

:'''Renard SS Operational Firmware:'''

::*[[media:Renard SS Operational Firmware.asm | Renard SS Operational Firmware.asm]] – source code that needs to be compiled

:'''Renard SS Diagnostic Firmware:'''

::*[[media:Renard SS Diagnostic Firmware.asm | Renard SS Diagnostic Firmware.asm]] – source code that needs to be compiled

:::Instructions for using the Renard SS Diagnostic Firmware are located on this [[Renard Diagnostic Firmware Instructions | wiki page]] or can be downloaded in this [[media:Renard SS Diagnostic Firmware Instructions.pdf | file]].

:'''DMX Firmware:'''

::Since there are many options available with the Renard DMX firmware it is impractical to post a dedicated Renard SS board version here. Users desiring to use DMX should get the firmware [[Renard Firmware | here]].

=='''Powering the Renard SS24'''==

:Input power requirements: An AC source

===DC power:===
:The Renard SS24 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS24 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

=='''AC Power Handling Capability'''==
===Maximum Input Load===
:The Renard SS24 is divided into two banks of twelve triacs. Each bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions The Renard SS24#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the twelve triacs in each bank does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:Each bank of triacs is independently protected by its own fuse. The size of the fuse selected to use for each bank of triacs is dependent on how the Renard SS24 is connected to the AC power. When each bank of triacs has its own dedicated AC input, the size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:If both banks of triacs are being powered by the same AC input and a jumper is used to connect the two banks together, then the size of both fuses added together cannot not exceed the current handling capability of the input wire.

:The [[Assembly Instructions The Renard SS24#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that each bank of triacs will be independantly powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

=='''Hooking Up the Renard SS24'''==

===Data Connections===

[[image:Wiki - Renard SS24 Data Layout1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS24 boards'''</center>

[[image:Wiki - Renard SS24 Data Layout2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS24 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 400px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 400px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 or a USB->RS485 converter'''

::Due to the many different types of RS232->RS485 and USB->RS485 converters available, the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 400px ]]
Converter signal RS485(-)/T-/D-/B/485- connects to RJ45-pin 4 (blue CAT5 wire)
Converter signal RS485(+)/T+/D+/A/485+ connects to RJ45-pin 5 (blue/white CAT5 wire)
Converter GND signal connects to RJ45-pins 1 & 2 (orange and orange/white CAT5 wires) 
An example is shown here with the [[media:Wiki - HXSP-2108F adapter.jpg |HXSP-2108F Adapter Hook-up ]]

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:wiki - DMX (XLR) to Renard SS Connection.jpg | 400px]] 

[[image:wiki - DMX (RJ-45) to Renard SS Connection.jpg | 400px]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''
[[image:Wiki - Renard to Renard Data Cable.jpg | 400px]] 

Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards.
For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===
:'''Connection Option #1'''
[[image:Wiki - Renard SS24 AC Layout1.jpg | 800px |center]]

::In the above layout, each bank of triacs has its own dedicated AC input (orange/black wires).

::Key thing to remember in this layout is:

:::* The size of each fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

:'''Connection Option #2'''
[[image:Wiki - Renard SS24 AC Layout2.jpg | 800px |center]]

::In the above layout, the main AC input [orange/black wires] is connected to two sets of feeder wires [blue/green wires] by a twist-on wire connector (commonly referred to as a wire nut). The feeder wires are then connected to the triac banks.

::Key things to remember in this layout are:

:::* The size of the fuses cannot exceed the current handling capability of the feeder wires [blue/green wires] or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the main AC input [orange/black wires].

:'''Connection Option #3'''
[[image:Wiki - Renard SS24 AC Layout3.jpg | 800px |center]]

::In the above layout, the right side banks of triacs are powered by jumper wires [blue/green wires] coming from the left side [N 120V] terminal block. This means that both banks of triacs are being powered by the same AC input [orange/black wires].

::Key things to remember in this layout are:

:::* The size of the right fuse cannot exceed the current handling capability of the blue/green wires or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the AC input [orange/black wires].

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

=='''Configuring the jumpers on Renard SS boards'''==

:'''JP1 & JP2 Configuraton'''

:The configuration of JP1 and JP2 depends on the type of communication being used:
 

::'''RS-232 Communication (direct connect to PC)'''
:::*'''JP1''' installed
:::*'''JP2''' not installed

:::Reminder: This only applies to the first Renard SS board connected to the PC. The output of a Renard SS board to the next board is RS-485.
 

::'''RS-485 Communication (output of a Renard board or output from a RS-485 adapter/converter)'''
:::*'''JP1''' not installed
:::*'''JP2''' installed (try removing if data communication issues are encountered)
 

:'''JP3 Configuraton'''

::*Installed when running the Diagnostics Firmware
::*Normally not installed when running the Operational Firmware. But can be left installed if you don’t mind seeing the on-board LEDs responding with the associated channels.

=='''Computer Setup'''==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

=='''Setup for Beginners and Troubleshooting'''==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginners Setup Guide The Renard SS24 | Renard SS24 Beginners Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS24, you can go to the [[Troubleshooting_Guide_The_Renard_SS24 | Troubleshooting Guide The Renard SS24]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

=='''Related Links'''==
:[[Beginners Setup Guide The Renard SS24]]

:[[Assembly Instructions The Renard SS24]]

:[[Troubleshooting_Guide_The_Renard_SS24 | Troubleshooting Guide The Renard SS24]]

:[http://doityourselfchristmas.com/forums/showthread.php?6664-The-Renard-SS-24-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:DIYC Controllers]]
[[Category:Renard]]
[[Category:Renard SS24]]
[[Category:DIYC Index]]

The Renard SS16 Controller Board

2013-05-04T22:08:01Z

Ravinglunatic: Ravinglunatic moved page The Renard SS16 Controller Board to Renard SS16 Controller Board: to make it easier to find

#REDIRECT [[Renard SS16 Controller Board]]

Renard SS16 Controller Board

2013-05-04T22:08:00Z

Ravinglunatic: Ravinglunatic moved page The Renard SS16 Controller Board to Renard SS16 Controller Board: to make it easier to find

==Introduction==

:The Renard SS16 is a PIC microcontroller based Christmas light controller with 16 solid state relay circuits incorporated into the board. The board design is based on the PIC-based 8-port dimmer concept originally developed by Phil Short. Information on the original concept can be viewed [http://computerchristmas.com/christmas/link-how_to/HowToId-71/Simple_PIC-Based_8-Port_Dimmer here]. Generic information pertaining to current Renard designs (including maximum channel count) can be found on the [[Renard]] wiki page.

:The Renard Standardized Series (SS) controllers are part of a design effort to standardize the board layouts for Renard based systems and to establish a standardized list of components to use in Renard designs. Some of the goals of the Renard SS design effort were:

::* Completely self-contained controller board. All that is needed to start using the board is a data input and an AC power source. No external DC voltage supply or externally generated ZC is needed and there is no need for an off-board neutral bar.

::* Common part list used for all boards. There are no special parts for any individual board, all the boards use the same components. The only thing different is the quantity used on each board.

::* Common component layout on the board. With only a few exceptions, all the components on the boards are laid out in the same fashion.

::* On-board LEDs for full support of Renard diagnostics firmware.

::* Easier for a new member to build. By removing extra options from the board, now a member can just order the parts from the BOM and will be able to build the board without having to figure out which options/parts apply to their configuration.

::* Easier to support. By having all the boards using the same parts and having the same component layout, it will be easier to provide support to DIYC members when they have problems or ask questions.

::* Complete documentation. In the past, boards were created, designed, produced and distributed without much documentation to support them. Documentation was an afterthought and was slow to catch up, some never did or is hard to understand for new members. In the Renard SS design effort, the documentation was created at the same time as the boards so that when the boards were ready for release, the documentation was also ready.

==Disclaimers==

The standard disclaimers pertaining to the information contained on this wiki page are listed [[Disclaimers | here.]]

==The Board==

[[Image:Wiki - Renard SS16 PCB.jpg | 800px]]

[[image:Wiki - Renard SS16 Completed Board.jpg | 800px]]

<center>'''The Renard SS 16 measures 4.1" X 8"'''</center>

==='''Board Availability'''===

:Check the [http://doityourselfchristmas.com/forums/showthread.php?6663-The-Renard-SS-16-is-now-available!-(first-post-is-current-2-19-2011) DIYC Forum] for the latest information concerning board availability.

==Circuit Diagram==

:The schematic diagram can be found [[media:Renard SS16 Schematic.pdf | here.]]

:'''Key circuit components'''

::'''Connectors'''
:::* '''J1''' – RS485 outgoing data
:::* '''J2''' – RS232/RS485 incoming data
:::* '''JDP1''' – RS232 incoming data, DE9 connector for direct connect to show computer serial port.

::'''IC Chips'''
:::* '''U2''' – H11AA1 Optocoupler, used to generate the Zero Cross signal
:::* '''U4 & U5''' – ST485BN, RS232/RS485 Transmitter/ Receiver
:::* '''U6 & U7''' – PIC16F688 Microcontrollers
:::* '''M1-M16''' – MOC3023 Optoisolator, triggers the triac

::'''Resistors'''
:::* '''R26-R41''' – Triac gate resistors. The value of these resistors in the [[Assembly Instructions The Renard SS16#Parts Listing (BOM) | BOM]] was selected for locations using 115/120 VAC power.

::'''Diagnostic LEDs'''
:::* '''PWR''' – Lit whenever the voltage regulator is generating 5 VDC.
 

:::'''NOTE:''' The following Diagnostic LEDs will only function when a jumper is placed on JP3
 

:::: When '''U6''' is programmed with the diagnostics firmware:
:::* '''HB''' - will blink ON/OFF to indicate that the PIC is operating correctly
:::* '''ZC''' - will blink ON/OFF to indicate that the Zero Cross signal is getting to the PIC correctly
:::* '''SD''' - will be ON whenever the PIC is receiving data correctly
:::* '''FE''' - will only be ON when the PIC has identified a Framing Error while receiving data
:::* '''OE''' - will only be ON when the PIC has identified an Overrun Error while receiving data

:::: When '''U6''' is programmed with the operational firmware:
:::* '''HB''' - will be ON whenever channel 2 is ON.
:::* '''ZC''' - will be ON whenever channel 5 is ON..
:::* '''SD''' - will be ON whenever channel 6 is ON.
:::* '''FE''' - will be ON whenever channel 7 is ON.
:::* '''OE''' - will be ON whenever channel 8 is ON.

::'''Other Components'''
:::* '''U1''' – LF50CV, 5 VDC Voltage Regulator
:::* '''U3''' – ECS-2100AX-18.432MHZ, 18.432 MHz Crystal Clock Oscillator
:::* '''T1-T16''' – BTA06-600CW

::'''Jumpers'''
:::* '''JP1''' – RS232 signal ground. Install a shunt (jumper) on JP1 when receiving RS232 data.
:::* '''JP2''' – 120 ohm termination resistor enable. Normally a shunt will be installed on JP2 when receiving RS485 data. Remove the shunt if you are experiencing problems with incoming data.
:::* '''JP3''' – Diagnostic LEDs enable. Install a shunt on JP3 to allow the Diagnostic LEDs to function. During normal operation, you can remove the shunt with no negative impact on board operation.

::'''Test Points'''
:::* '''+5''' – Output from voltage regulator, should be +5 ± 0.1 VDC
:::* '''GND''' – Ground
:::* '''ZC''' – Zero Cross signal

==Firmware==

:The PICs ('''U6''' & '''U7''') must be programmed with the correct firmware for the board to operate correctly. There are two types of firmware available: Operational and Diagnostic. The Operational firmware is what you need for normal board operation. The Diagnostic firmware is a troubleshooting aid to use when there are problems with the board.

:'''Renard SS Operational Firmware:'''

::*[[media:Renard SS Operational Firmware.asm | Renard SS Operational Firmware.asm]] – source code that needs to be compiled

:'''Renard SS Diagnostic Firmware:'''

::*[[media:Renard SS Diagnostic Firmware.asm | Renard SS Diagnostic Firmware.asm]] – source code that needs to be compiled

:::Instructions for using the Renard SS Diagnostic Firmware are located on this [[Renard Diagnostic Firmware Instructions | wiki page]] or can be downloaded in this [[media:Renard SS Diagnostic Firmware Instructions.pdf | file]].

:'''DMX Firmware:'''

::Since there are many options available with the Renard DMX firmware it is impractical to post a dedicated Renard SS board version here. Users desiring to use DMX should get the firmware [[Renard Firmware | here]].

==Powering the Renard SS16==

:Input power requirements: An AC source

===DC power:===
:The Renard SS16 generates all the DC voltage that it requires on-board and no external DC voltage source is required.

===AC Power:===
:The Renard SS16 requires AC power for generation of the DC voltage, the SSR (opto/triac) circuitry and for generation of the Zero Cross signal. The information in this wiki is targeted at users who are using 115/120 VAC power.

==AC Power Handling Capability==
===Maximum Input Load===
:The Renard SS16 is divided into two banks of eight triacs. Each bank of triacs is capable of carrying up to 15 amps of current based on the trace width used on the pcb.

===Triac Loads===
:Based on the pcb trace widths, each triac can handle up to two amps of current. A [[Assembly Instructions The Renard SS16#Triac Heat Sink | heat sink]] is highly recommended when running the triacs at two amps. Care must be taken to ensure that the total load of the eight triacs in each bank does not exceed the rating of the fuse protecting the triac bank or 15 amps (whichever is less).

===Fuses===
:Each bank of triacs is independently protected by its own fuse. The size of the fuse selected to use for each bank of triacs is dependent on how the Renard SS16 is connected to the AC power. When each bank of triacs has its own dedicated AC input, the size of the fuse cannot exceed the current handling capability of the input wire or 15 amps (whichever is less).

:If both banks of triacs are being powered by the same AC input and a jumper is used to connect the two banks together, then the size of both fuses added together cannot not exceed the current handling capability of the input wire.

:The [[Assembly Instructions The Renard SS16#Parts Listing (BOM) | BOM]] calls for a 10 amp fuse under that assumption that each bank of triacs will be independantly powered by a common/generic extension cord. Most of the common extension cords used by DIYC members are rated for only 13 amps and 13 amp fuses are not commonly found.

==Hooking Up the Renard SS16==

===Data Connections===

[[image:Wiki - Renard SS16 Data Connection1.jpg | 800px |center]]
<center>'''Typical connection between computer running Vixen and Renard SS16 boards'''</center>

[[image:Wiki - Renard SS16 Data Connection2.jpg | 800px |center]]
<center>'''Typical connection between RS485/DMX/Renard and Renard SS16 boards'''</center>

====Data Cables====

:'''Data cables for Renard SS board hookup directly to computer COMM port'''
[[image:Wiki - Renard SS RS232 Data Cable1.jpg | 400px ]]
PC DE9 Pin 3 to Renard SS DE9 Pin 3
PC DE9 Pin 5 to Renard SS DE9 Pin 5

[[image:Wiki - Renard SS RS232 Data Cable2.jpg | 400px ]]
PC DE9 Pin 3 to RJ45-pin 4
PC DE9 Pin 5 to RJ45-pin 5 and pin 1 and/or pin 2

:'''Data cable for Renard SS board hookup using a RS232->RS485 or a USB->RS485 converter'''

::Due to the many different types of RS232->RS485 and USB->RS485 converters available, the drawing only refers to the signals coming from the converter. Check the documentation for your converter to figure out how/where to hook up the correct wires.

[[image:Wiki - Renard SS RS485 Data Cable.jpg | 400px ]]
Converter signal RS485(-)/T-/D-/B/485- connects to RJ45-pin 4 (blue CAT5 wire)
Converter signal RS485(+)/T+/D+/A/485+ connects to RJ45-pin 5 (blue/white CAT5 wire)
Converter GND signal connects to RJ45-pins 1 & 2 (orange and orange/white CAT5 wires) 
An example is shown here with the [[media:Wiki - HXSP-2108F adapter.jpg |HXSP-2108F Adapter Hook-up ]]

:'''Data cable for Renard SS board hookup in a DMX environment'''
[[image:wiki - DMX (XLR) to Renard SS Connection.jpg | 400px]] 

[[image:wiki - DMX (RJ-45) to Renard SS Connection.jpg | 400px]]

DMX using XLR Connectors
XLR connector pin 1 (GND) to RJ45-pin 1 and/or pin 2
XLR connector pin 2 (Data-) to RJ45-pin 4
XLR connector pin 3 (Data+) to RJ45-pin 5

DMX using RJ45 (CAT5) Connectors
RJ45 connector pin 1 (Data+) to RJ45-pin 5
RJ45 connector pin 2 (Data-) to RJ45-pin 4
RJ45 connector pins 7 & 8 (GND) to RJ45-pins 1 & 2

:'''Data cable for Renard SS board hookup to other Renard boards'''
[[image:Wiki - Renard to Renard Data Cable.jpg | 400px]] 

Generally only a regular straight-thru CAT5 cable is required to connect Renard SS boards to other Renard boards.
For the few exceptions (ie Ren24 V2.5), check the wiki page for those boards to see what their unique requirements are.

====Cable Lengths====

:Data cables connecting the Renard SS boards directly to a computer COMM port should not be longer than 50 feet according to the RS-232 standard. This distance can also be greatly reduced by using poor quality cables.

:Data cables connecting the Renard SS boards directly to other Renard boards or any other RS-485 source can be up to 4,000 feet in length for data rates up to 100Kbps according to the RS-485 standard.

===AC Power Connection===
:'''Connection Option #1'''
[[image:Wiki - Renard SS16 AC Layout1.jpg | 800px |center]]

::In the above layout, each bank of triacs has its own dedicated AC input (orange/black wires).

::Key thing to remember in this layout is:

:::* The size of the each fuse cannot exceed the current handling capability of the orange/black wires or 15 amps (whichever is less).

:'''Connection Option #2'''
[[image:Wiki - Renard SS16 AC Layout2.jpg | 800px |center]]

::In the above layout, the main AC input [orange/black wires] is connected to two sets of feeder wires [blue/green wires] by a twist-on wire connector (commonly referred to as a wire nut). The feeder wires are then connected to the triac banks.

::Key things to remember in this layout are:

:::* The size of the fuses cannot exceed the current handling capability of the feeder wires [blue/green wires] or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the main AC input [orange/black wires].

:'''Connection Option #3'''
[[image:Wiki - Renard SS16 AC Layout3.jpg | 800px |center]]

::In the above layout, the right side banks of triacs are powered by jumper wires [blue/green wires] coming from the left side [N 120V] terminal block. This means that both banks of triacs are being powered by the same AC input [orange/black wires].

::Key things to remember in this layout are:

:::* The size of the right fuse cannot exceed the current handling capability of the blue/green wires or 15 amps (whichever is less).

:::'''AND'''

:::* The size of both fuses together cannot exceed the current handling capability of the AC input [orange/black wires].

===Connecting Multiple Renard Boards===

[[image:wiki - Renard SS Daisy Chain.jpg | 800px |center]]

::The above image shows how Renard SS boards can be daisy chained together. Renard SS8 boards are used in the image just as an example of how all Renard SS boards can be connected together.

::Key things to remember when connecting Renard SS boards together:

:::* You only need one instance of the Renard Dimmer plug-in in Vixen for each physical COMM port being used. You just need to make sure that the plug-in is setup for the total number of channels for all the Renard boards connected to that COMM port. In the above example, the plug-in would be set for 32 channels.

:::* The total number of Renard boards that can be connected together depends on the event period and the baud rate being used. More information on the total number of channels capable with Renard systems can be found here [[Renard#Number of Circuits (Channels) | here.]]

=='''Configuring the jumpers on Renard SS boards'''==

:'''JP1 & JP2 Configuraton'''

:The configuration of JP1 and JP2 depends on the type of communication being used:
 

::'''RS-232 Communication (direct connect to PC)'''
:::*'''JP1''' installed
:::*'''JP2''' not installed

:::Reminder: This only applies to the first Renard SS board connected to the PC. The output of a Renard SS board to the next board is RS-485.
 

::'''RS-485 Communication (output of a Renard board or output from a RS-485 adapter/converter)'''
:::*'''JP1''' not installed
:::*'''JP2''' installed (try removing if data communication issues are encountered)
 

:'''JP3 Configuraton'''

::*Installed when running the Diagnostics Firmware
::*Normally not installed when running the Operational Firmware. But can be left installed if you don’t mind seeing the on-board LEDs responding with the associated channels.

==Computer Setup==

:'''VIXEN Settings'''

::The Renard SS boards require the Renard Dimmer [Vixen 1.1.*] or Renard Dimmer (modified) [Vixen 2.*] Plug-In.

::'''Renard Dimmer Plug-In Settings:'''
:::*Protocol Version: 1
:::*COM1 (or whichever COM port you are connected to)
:::*Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:::*Parity: None
:::*Data bits: 8
:::*Stop bits: One
:::*Hold port open during the duration of the sequence execution: Checked

==Setup for Beginners and Troubleshooting==

:If you are unsure that you have built your hardware correctly, you should follow the procedures contained in the [[Beginners Setup Guide The Renard SS16 | Renard SS16 Beginners Setup Guide]]. These procedures will guide you through the steps to help setup the hardware for the first time.

:If you encounter any problems with your Renard SS16, you can go to the [[Troubleshooting_Guide_The_Renard_SS16 | Renard SS16 Troubleshooting Guide]]. The troubleshooting guide contains a methodical process to try to isolate problems/malfunctions and gives suggestions of what to do to fix them.

==Related Links==
:[[Beginners Setup Guide The Renard SS16]]

:[[Assembly Instructions The Renard SS16]]

:[[Troubleshooting_Guide_The_Renard_SS16]]

:[http://doityourselfchristmas.com/forums/showthread.php?6663-The-Renard-SS-16-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:DIYC Controllers]]
[[Category:Renard]]
[[Category:Renard SS16]]
[[Category:DIYC Index]]

Category:E1.31

2013-03-24T04:40:05Z

Ravinglunatic:

Category for E1.31 information
[[Category:DIYC Controllers]]
[[Category:DIYC Index]]

Category:E1.31

2013-03-24T04:38:41Z

Ravinglunatic:

Category for E1.31 information
[[Category:DIYC Controllers]]

Category:E1.31

2013-03-24T04:35:39Z

Ravinglunatic: Created page with "Category for E1.31 information"

Category for E1.31 information

E1.31 Vixen Plugin

2013-03-24T04:34:04Z

Ravinglunatic: Added the E1.31 Category tag

=E1.31=
[http://doityourselfchristmas.com/wiki/index.php?title=Streaming-ACN E1.31] is a streaming control protocol that allows multiple universes of channels to be transported over Ethernet connections. It is commonly used with pixel controllers such as the [http://sandevices.com/E681info.html E682] pixel controller by [http://www.sandevices.com Sandevices], the [http://www.j1sys.com/ethcongateway/ ECG Fmaily] of pixel controllers by [http://www.j1sys.com J1SYS] and on E1.31 to DMX/Renard Bridges like the [http://www.diyledexpress.com/index.php?main_page=index&cPath=22 6 Port Bridge] by [http://www.diyledexpress.com DIYLEDEXPRESS] or the [http://shop.martinxmas.com/product.php?id_product=46 4 Port Bridge] by [http://shop.martinxmas.com/ RPM].

=How to use E1.31 with Vixen 2.1 , 2.5=
[http://doityourselfchristmas.com/forums/attachment.php?attachmentid=6914&d=1276198120 J1SYS Vixen 2 E1.31 Plugin] Download and install to allow E1.31 use with Vixen 2.1 and 2.5 
[http://www.j1sys.com/Tutorials/Vixen/J1SysE131_Vixen_Install.swf How to install] 
[http://www.j1sys.com/Tutorials/Vixen/J1SysE131_Vixen_Config101.swf How to configure] 
[http://doityourselfchristmas.com/forums/showthread.php?11731-E1-31-Vixen-Plugin Discussion Thread] 
 
=How to use E1.31 with Vixen 3=
[http://doityourselfchristmas.com/forums/attachment.php?attachmentid=13057&d=1327592236 J1SYS Vixen 3 E1.31 Plugin] Download and install to allow E1.31 use with Vixen 3 
[https://vimeo.com/36182958 How to Install and configure] 
[http://doityourselfchristmas.com/forums/showthread.php?19303-Vixen-3-0-New-E1-31-Output-Module Discussion Thread] 

[[Category:Protocols]]
[[Category:DIYC Index]]
[[Category:Pixel]]
[[Category:E1.31]]

E1.31 Bridge

2013-03-24T04:32:26Z

Ravinglunatic: Added category tags to make it easier to find this page

'''This is a work in progress!!!!'''

----

=6 Port E1.31 Bridge Construction Manual=

==''What'' is the 6 Port E1.31 Bridge?==
The 6-port E1.31 bridge is a device that takes in an E1.31 stream from your network and converts (or 'bridges') that to multiple DMX or Renard output streams. E1.31 or sACN (Streaming Architecture for Control Networks) is a method of multiplexing multiple DMX streams over your network using unicast or multicast UDP packets. The 6-port bridge currently only supports multicast streams. This makes it simpler to configure but has drawbacks in very large configurations (10's of streams). E1.31 can support 63,999 DMX streams or 'universes' (64000->65536 are reserved) so it has a virtually unlimited amount of expansion available.

The 6-port bridge can handle up to six E1.31 universes, each of which get directed to a particular port. By default the bridge is configured to send universe '1' to port number 1, universe '2' to port number 2 and so on but you can assign any of the 64k universe numbers to any port if you wish. The bridge takes in the particular universe stream and either outputs it directly out each port for DMX output or it performs a conversion to Renard protocol. The protocol used depends of course on what you plan to use for controllers on the ports that you have configured. You can configure any mix of DMX and Renard protocols to any port.

The bridge has another feature so that each physical output can be re-wired to support either a "standard" DMX RJ-45 electrical output or a Renard electrical output without resorting to making custom cables to support either. The output of the bridge is always RS-485 in either case. Note that regardless if your Renard controller is running standard Renard/Serial code or Renard/DMX code, the jumpers should always be configured for Renard since the physical interface does not change.

==How does the 6 Port E1.31 Bridge work?==

As mentioned above, the bridge takes in a multicast E1.31 UDP stream, determines which stream belongs to which port (if any) and sends that data out the appropriate port. The E1.31 stream enters the bridge via an Ethernet port on the Wiz820io module and is converted to a serial signal that is sent on to the Propeller microcontroller chip. Your sequencer or streaming tool sends multicast packets with an address of 239.255.<UHB>.<ULB> where UHB is the Universe high byte and LHB is the Universe low byte. As an example, the address for universe '1' would be 239.255.0.1. This is why using multicast addressing can be simpler to configure since this address is always the same for any device using that universe. The disadvantage of using multicast is that the packets are sent to every device on the subnet regardless if they are destined for it or not. This means the receiving device must read in the header for each packet or have the means to block these within hardware. Depending on the device and the number of universes of data sent it can swamp the device and possibly end up causing a loss of data. Note however that this is not an issue for most networks until you get into the dozens of universes so it's not an issue for most users.

Unicast is another method of sending E1.31 packets. For this method, the IP address used to manage/configure the device is also used for the data packets. In this case, the packets are sent directly to the device instead of being broadcast across the entire subnet.

The Parallax Propeller microcontroller determines if the address matches one of the configured ports universe numbers and if it does, reads in the entire DMX stream and sends them out that particular port either as-is or after conversion to Renard protocol. The Propeller chip is quite powerful, it is essentially eight separate microcontrollers in a single package. These internal processors or COGs as they are called can each run completely different (or the same) code. This allows you to partition different functions to different COGs within your code. If a COG is not used, it does not use any resources which allows you to run the others faster. For more information on the Propeller, visit the Parallax site.

For the bridge, the COGs are used to support both the multiple input processing as well as the six port output processing.

==Revision History==

==6 Port E1.31 Bridge Parts==
In addition to the [http://www.diyledexpress.com/index.php?main_page=product_info&cPath=22&products_id=158 PCB], you will need the following components:

<table border="1"><tr><td>'''Mouser BOM'''</td></tr>
<tr><td>Mouser PN</td><td>Description</td><td>Qty</td></tr>
</table>

[http://www.mouser.com:80/ Click here for Mouser Direct Project BOM]

The BOM is available from [http://www.diyledexpress.com/index.php?main_page=product_info&cPath=22&products_id=157 DIYLEDExpress.com] 

==Building the 6 Port E1.31 Bridge==

The 6 Port E1.31 Bridge requires a fair bit of soldering so take your time and ensure you
install the components in the correct orientation when required. Start by sorting
the components by type and values. Look over the PCB before starting noting the
location of the various components. Follow the standard procedure of installing
the lowest profile parts first and ending up with the tallest.

[[File:E1_31Bridge.png]]

# Install the 0.1uF (100nF) capacitors C4-C12.
# Install the 220 Ohm resistors R1-R3.
# Install the 120 Ohm resistors R4-R9.
# Install the 10K Ohm resistors R10-R12
# Install the 5Mhz Crystal X1.
# Install the Toggle Switches S1-S2.
# Install the seven 8 Pin IC sockets and one 40 pin socket.
# Install the green LED LED1.
# Install the red LEDs LED2-LED3.
# Install the 3.3V Regulator VR2 with the heat sink.
# Install the 3 Pin and 4 Pin headers JP1, H1.
# Install the two WizNet 1x6 pin headers.
# Install the twelve 2x3 output pin selectors.
# Install the power terminal block TB1.
# Install the three 47uF Capacitors C1-C3.
# Install the DC-DC Converter VR1.
# Install the six RJ45 jacks J1-J6.
# Install the six RT485BN in IC3-IC8 with the notches facing the edge with the power terminal block.
# Install the EEPROM in IC2 with the notch facing the edge with the power terminal block.
# Install the Propeller in IC1 with the notch facing the WizNet adapter.
# Install the WizNet adapter with the socket facing the Propeller IC.

H2 and IC9 will be unpopulated as these are both for future expansion.

Congratulations! That completes the construction of the 6 Port E1.31 Bridge!

==Jumpers==

There are two types of jumper groups on the E1.31 bridge. The first is to set the input voltage and the others to set the desired DMX or Renard physical output.

====Power Jumper - JP1====
This jumper is used if you are supplying either a well regulated +5v or unregulated +7-24v. If you apply +5vdc to the terminal block, you should put the jumper on the "EXT" setting (indicating you are getting 5v externally). If you apply +7-24vdc, you should put the jumper on the "INT" setting (indicating you are getting 5v internally via the 5v regulator).

You '''MUST''' ensure you have this jumper set correctly if you are using voltages greater than 5v as it may (and probably will) cause permanent damage to some components on the board. The Propeller chip uses 3.3v and would be fine but the RS-485 transceivers are 5v devices and would be probably be damaged.

====Output Configuration Jumpers====
Each port has a set of four separate jumpers. If you want a DMX output, you need to put all four jumpers to the "DMX" side. If you want a Renard output, you need to put all four jumpers to the "REN" side. It is important that all four jumpers are in the same position for that port. Note that the protocol for the port is different than the wired output.

When configured for '''DMX''', the output would be:
 Pin 1 - RS-485 D+
 Pin 2 - RS-485 D-
 Pin 7 - Signal Ground
 Pin 8 - No Connection
 Pins 3, 4, 5, and 6 have no connection.

When configured for '''REN''', the output would be:
 Pin 1 - Signal Ground
 Pin 2 - Signal Ground
 Pin 4 - RS-485 D-
 Pin 5 - RS-495 D+
 Pins 3, 6, 7 and 8 have no connection.

You can use the bridge to drive LOR controllers capable of supporting DMX as well. The simplest method is to configure the protocol for DMX and the REN output. You will be required to swap pins 4 and 5 however as LOR has these signals swapped. You may also want to connect pin 6 from the LOR to pins 1 or 2 if using the REN output.

==Powering the E1.31 Bridge==
As mentioned above, the bridge can be powered with either a well regulated +5vdc supply or an unregulated/regulated +7-24vdc supply. The power supply should supply at least XXX mA (dlovely to supply). Configure the power jumper appropriately before applying power.

==Initial Testing==

==Programming the EEPROM==
Current version of the firmware is v2.03 and you can download it [http://doityourselfchristmas.com/forums/attachment.php?attachmentid=16732&d=1354385180 here].

The Programming port on the Bridge is the 4 pin header near the WizNet adapter. Match up the silk screen labels with those on the Prop Plug. You will need to externally power the bridge when programming it. 

===Programming Tools Required===
'''The reccomended way is to use the PropPlug.''' 
====PropPlug====
[[File:PropPlug.jpg]] 
You can get it from [http://www.diyledexpress.com DIYLEDExpress] during Pre-Sales or find it at [http://www.parallax.com/Store/Microcontrollers/PropellerTools/tabid/143/CategoryID/19/List/0/SortField/0/Level/a/ProductID/398/Default.aspx Parallax] or [http://www.mouser.com/ProductDetail/Parallax/32201/?qs=sGAEpiMZZMt7FrWooXVB14dwtuxqLs8Y Mouser] anytime.
====Build your own====
[[File:SerialToPropeller.jpg]]

===Programming Howto===

* Download the [http://www.parallax.com/Portals/0/Downloads/sw/propeller/Setup-Propeller-Tool-v1.3.2.zip Parallax Propeller Tool] and install it.
* Run the Propeller Tool application and it will ask of you want to associate .eeprom files with the application, Say Yes.
* You can close the Propeller Tool application and double click on the .eeprom file you downloaded or from within the application go to File->Open and change the 'Files of type' to 'Propeller Applications' and open the Bridge_v2.02.eeprom file.
* A 'Object Info' screen will open, if not already enabled click 'Show Hex'
* Program the EEPROM on the Bridge by selecting 'Load EEPROM' and you are done.

==Configuring and installing the E1.31 Driver==
http://doityourselfchristmas.com/wiki/index.php?title=E1.31_Vixen_Plugin

==Configuration Commands==

===Save===
'''SAve''' n where n is a memory page number from 0 to 7. Writes the currently displayed configuration to the specified memory page

===Load===
'''LOad''' n where n is a memory page number, 0-7. Loads the specified memory page and displays the information on the web page.

===Boot===
'''BOot''' 999 will restart the system. Make sure you do a SAVE first if you have made any changes or your changes will be lost!

===IP===
'''IP''' a.b.c.d where a.b.c.d is any valid IPv4 address.

This should be set within the same subnet as your sequencer PC Ethernet port unless you have routing enabled (not recommended). It is recommended that you have your show network on a separate subnet from your regular home network. This ensures you will not have issues with either interfering with the other. Note that this address is only used to configure/monitor the bridge - it is not used for the sequencer data itself.

===Subnet===
'''SUbnet''' a.b.c.d or '''SUbnet''' n where a.b.c.d is any valid subnet mask value, or n is the size of the subnet in bits.

This should also match the subnet mask of your PC Ethernet port since it is normally on the same subnet. This is typically 255.255.255.0 or 24 bits.

===Gateway===
'''GAteway''' a.b.c.d where a.b.c.d is any valid internet address. Usually the address of your router.

===DNS===
'''DNs''' a.b.c.d where a.b.c.d is any valid internet address. Usually the address of your router.
 
If you are only using DHCP (not recommended), you can leave the static IP areas unused.
Network addressing (static or DHCP IP) is only needed to access the configuration
page with a web browser. Once configured, no IP address is needed for normal operation.
The Default IP Mode, Web Server Mode, No Data Timeout, and Test Pattern commands affect
what happens when the system starts up.

===Default===
'''DEfault''' n where n is 0 or 1.

DE 0 sets the addressing mode to a static or fixed IPv4 network address that is configured with the commands above. DE 1 sets the addressing mode to DHCP - you must have a working DHCP server on your network for the bridge to get an address. It is highly recommended to use a static IP address for the bridge so that you always know where to find it on the network.

===Universe===
'''UNiverse''' b n Where b is the RJ45 output jack number, from 1 to 6 and n is universe from 1 to 63999.

===Protocol===
The Protocol command is used to set the protocol for each of the six output RJ45 jacks. The current valid protocols are DMX and RENARD. 
'''PRotocol''' b n Where b is the RJ45 output jack number, from 1 to 6 and n is 1 for DMX protocol and 2 is for Renard protocol.

===Baud===
The Baud command is used to set the baud rate for each of the four output RJ45 jacks.
NOTE: This command is only used for the Renard protocol. Baud rate will not be displayed when
the DMX protocol is selected. 
'''BAud''' b n Where b is the RJ45 output jack number, from 1 to 6
and n is 1 for a baud rate of 57,600 or 2 is for a baud rate of 115,200.
The Renard protocol refresh rate at 57,600bps for 512 channels is approximately 90ms and at
115,200bps the refresh rate for 512 channels is approximately 45ms.
The DMX protocol refresh rate is preset to 25ms.

==TroubleShooting==
So - you've built your new 6 Port E1.31 Bridge, connected it up to your computer and tried a quick sequence and nothing happens! There are several checks to perform in order:

===Visual Inspection===
The very first step involves a close visual inspection of the board. Double check that you have the correct component in the correct location and in the correct orientation. Look at every single solder connection and if some are not shiny or look suspect - reflow them to be sure.
===Power===
Measure the voltage supplied to the bridge and ensure it's either +5vdc or +7-24vdc and ensure the power jumper is set correctly. Measure the voltage with the supply plugged in and connected to the bridge to ensure it's not shorting out. If the voltage is correct then you know the input level is correct.

Remove any/all socketed chips from the board before proceeding.

If you are using the +5vdc option (EXT), you need to make some measurements of the 3.3v regulator or VR2.

Measure the input voltage between pins 1 and 2 - it should measure 5v (same as the input) - if it isn't then reflow the terminal block, 3.3v regulator and power jumper and check again.

Measure the output voltage between pins 3 and 2 - it should measure 3.3v - if it is much above 3.3v, it's likely the regulator is bad. If it is close to 0v, you may have a short somewhere on the board. Inspect the traces coming from pin 3 over the board and look for solder bridges. If you cannot find a short, then you may have to replace the 3.3v regulator.

If you are using the +7-24vdc option (INT), you need to make some measurements of the 5.0v regulator or VR1.

Measure the input voltage between pins 1 and 2 - it should measure 7-24v (same as the input) - if it isn't then reflow the terminal block, 5.0v regulator and power jumper and check again.

Measure the output voltage between pins 3 and 2 - it should measure 5.0v - if it is much above 5.0v, it's likely the regulator is bad. If it is close to 0v, you may have a short somewhere on the board. Inspect the traces coming from pin 3 over the board and look for solder bridges. If you cannot find a short, then you may have to replace the 5.0v regulator. Another option is a bad 3.3v regulator. If possible, try a +5v supply with the EXT setting and determine if the 3.3v supply is OK using the measurements above. If it is, then you know the 3.3v regulator is OK. If this is not possible, remove the 3.3v regulator and measure the 5.0v regulator output again. If it is 5.0v as it should be, then the 3.3v regulator was bad and needs to be replaced.

===EEPROM Programming===

===Communications===
====Output Configuration====
====Network Configuration====

==FAQ==

----
--[[User:Dlovely|Dlovely]] ([[User talk:Dlovely|talk]]) 11:47, 29 November 2012 (EST)
[[Category:DIYC Index]]
[[Category:E1.31]]

File:ChristmasWiki Organization.jpg

2013-03-09T02:19:56Z

Ravinglunatic: Ravinglunatic uploaded a new version of "File:ChristmasWiki Organization.jpg"

Assembly Instructions The Renard SS24

2013-03-06T05:19:47Z

Ravinglunatic:

==Board Assembly==

:The following sequence of steps is by no means the only way to assemble the Renard SS24. It is simply a suggested order of events to achieve the desired goal.

:'''NOTE:''' The part numbers referenced in the following instructions are those taken from the [[Assembly Instructions The Renard SS24#Parts Listing (BOM) | Renard SS24 BOM]].

{| border="0" cellpadding="10" style="text-align: left;"
!width="300"|
!width="200"|
|-
|

* '''1''' - Start by checking the PCB over for any obvious production faults. Check for traces that end abruptly or have cracks/breaks in them. Also check that all holes are clear.
|| [[Image:Wiki - Renard SS24 PCB.jpg | 200px]]
|-
|
* '''2''' - Install four diodes D1 thru D4 (PN# 625-1N5817-E3). The diodes will have a silver/grey stripe on a black body. Make sure that this stripe lines up with the stripe on the PCB silk screen (to the left).
|| [[Image:Wiki - Renard SS24 Assembly Step02.jpg | 200px]]
|-
|
* '''3''' - Install two 750 ohm resistors R1 & R2 (PN# 291-750-RC). Make sure that the resistors have a value of 750 ohms (violet/green/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step03.jpg | 200px]]
|-
|
* '''4''' - Install the 120 ohm resistor R3 (PN# 291-120-RC). Make sure that the resistor has a value of 120 ohms (brown/red/brown/gold stripes). This resistor have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step04.jpg | 200px]]
|-
|
* '''5''' - Install two 1K ohm resistors R4, R7 (PN# 299-1K-RC). Make sure that the resistors have a value of 1K ohm (brown/black/red/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step05.jpg | 200px]]
|-
|
* '''6''' - Install three 27K ohm resistors R5, R8, R9 (PN# 299-27K-RC). Make sure that the resistors have a value of 27K ohms (red/violet/orange/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step06.jpg | 200px]]
|-
|
* '''7''' - Install zener diode D5 (PN# 78-1N5229B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the left).
|| [[Image:Wiki - Renard SS24 Assembly Step07.jpg | 200px]]
|-
|
* '''8''' - Install zener diode D6 (PN# 78-1N5239B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the right).
|| [[Image:Wiki - Renard SS24 Assembly Step08.jpg | 200px]]
|-
|
* '''9''' - Install 25 680 ohm resistors R6, R10 thru R33 (PN# 299-680-RC). Make sure that the resistors have a value of 680 ohms (blue/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step09.jpg | 200px]]
|-
|
* '''10''' - Install 24 180 ohm resistors R34 thru R57 (PN# 291-180-RC). Make sure that the resistors have a value of 180 ohms (brown/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step10.jpg | 200px]]
|-
|
* '''11''' - Install three 0.1uF capacitors C3, C4 & C5 (PN# 80-C322C104K5R). These capacitors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step11.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>The following resistor network is a "bussed" type resistor network. This means that the five resistor components (pins 2-6) are all connected in a common buss to pin 1. Installing the resistor network backwards will cause a multitude of malfunctions. So please take the time to make sure it is installed correctly.</blockquote>
|-
|
* '''12''' - Install the 330 ohm resistor network RN1 (PN# 264-330-RC). The resistor network should have a dot on it to indicate pin 1. Insert pin 1 of the resistor network into the square solder pad (to the left).
|| [[Image:Wiki - Renard SS24 Assembly Step12.jpg | 200px]]
|-
|
* '''13a''' - Install four green LEDs PWR (D7), HB, ZC & SD (PN# 604-WP710A10GT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.

* '''13b''' - Install two red LEDs FE & OE (PN# 604-WP710A10IT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.
|| [[Image:Wiki - Renard SS24 Assembly Step13.jpg | 200px]]
|-
|
* '''14''' - Install three 2-pin vertical headers JP1, JP2 & JP3 (PN# 538-22-03-2021). These headers have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step14.jpg | 200px]]
|-
|
* '''15''' - Install the clock oscillator U3 (PN# 815-ACH-18.432-EK). The oscillator must be installed in the correct orientation. The oscillator has three rounded corners and one squared corner, make sure that the squared corner is positioned to match the PCB silkscreen (upper left corner).
|| [[Image:Wiki - Renard SS24 Assembly Step15.jpg | 200px]]
|-
|
* '''16''' - Install the voltage regulator U1 (PN# 511-LF50CV). The voltage regulator must be installed correctly. The voltage regulators tab/heat sink must be aligned with wider line of the PCB silkscreen outline (facing towards the PCB top edge).
|| [[Image:Wiki - Renard SS24 Assembly Step16.jpg | 200px]]
|-
|
* '''17''' - Install the 2200uF capacitor C1 (PN# 140-REA222M1CBK1320P). This capacitor is polarized and must be installed correctly. The capacitor should have a black stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS24 Assembly Step17.jpg | 200px]]
|-
|
* '''18''' - Install the 47uF capacitor C2 (PN# 140-REA470M1CBK0511P). This capacitor is polarized and must be installed correctly. The capacitor should have a silver/grey stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS24 Assembly Step18.jpg | 200px]]
|-
|
* '''19''' - Install four fuse clips (PN# 534-3517) '''Note: they are directional for proper fit of the fuse.''' A helpful installation tip here would be to put a fuse in the clips when you position them in their mounting holes. This will help keep them correctly aligned so that the fuse will fit properly.
|| [[Image:Wiki - Renard SS24 Assembly Step19.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of the following IC sockets must be aligned with the square solder pad. Another way to verify that you installed them correctly is to make sure that the notch on the socket is aligned with the notch on the PCB silkscreen outline. </blockquote>
|-
|
* '''20''' - Install two 8-pin IC sockets for U4 & U5 (PN# 571-1-390261-2).
|| [[Image:Wiki - Renard SS24 Assembly Step20.jpg | 200px]]
|-
|
* '''21''' - Install three 14-pin IC sockets for U6, U7 & U8 (PN# 571-1-390261-3).
|| [[Image:Wiki - Renard SS24 Assembly Step21.jpg | 200px]]
|-
|
* '''22''' - Install 25 6-pin IC sockets for U2, M1 thru M24 (PN# 571-1-390261-1).
|| [[Image:Wiki - Renard SS24 Assembly Step22.jpg | 200px]]
|-
|
* '''23''' - Install 24 triacs T1 thru T24 (PN# 511-BTA06-600CW). The triacs must be installed correctly. The triac tab/heat sink must be aligned with wider line of the PCB silkscreen outline. The tab/heat sink of the odd numbered triacs will facing the even numbered triacs and vice versa.
|| [[Image:Wiki - Renard SS24 Assembly Step23.jpg | 200px]]
|-
|
* '''24''' - Install 24 terminal blocks for Ch1 thru Ch24 (PN# 571-2828372). These terminal blocks have a small interlocking tab that allows the terminals to be "stacked" together to create a larger terminal block. It is easier to go ahead and "stack" twelve terminal blocks together first and then mount them on the PCB.
|| [[Image:Wiki - Renard SS24 Assembly Step24A.jpg | 200px]]

[[Image:Wiki - Renard SS24 Assembly Step24.jpg | 200px]]
|-
|
* '''25''' - Install two terminal blocks for 120V input (PN# 571-7969492).
|| [[Image:Wiki - Renard SS24 Assembly Step25.jpg | 200px]]
|-
|
* '''26''' - Install the transformer TF1 (PN# 838-3FS-312).
|| [[Image:Wiki - Renard SS24 Assembly Step26.jpg | 200px]]
|-
|
* '''27''' - Install two RJ45 modular jacks J1 & J2 (PN# 571-5556416-1). Due to minor variations in manufacturing, some RJ45 jacks are a tighter fit than others. Care should be taken to ensure that the pins are aligned first before applying too much pressure to seat the locking lugs through the board.
|| [[Image:Wiki - Renard SS24 Assembly Step27.jpg | 200px]]
|-
|
* '''28''' - Install the DE9 connector JDP1 (PN# 152-3409).
|| [[Image:Wiki - Renard SS24 Assembly Step28.jpg | 200px]]
|-
|colspan="2" |<blockquote> If you are unsure about your ability to build this board, then you should go to [[Beginners Setup Guide The Renard SS24 | The Beginner's Setup Guide]] at this point. [[Beginners Setup Guide The Renard SS24 | The Beginner's Setup Guide]] will walk you thru some initial tests to make sure that everything is working correctly before inserting the IC chips. </blockquote>
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of each IC must be aligned with pin 1 of the corresponding socket. This can be verified by noting that the notch on the IC is aligned with the notch on the socket.
|-
|
* '''29''' - Install the H11AA1 optocoupler U2 (PN# 782-H11AA1).
|| [[Image:Wiki - Renard SS24 Assembly Step29.jpg | 200px]]
|-
|
* '''30''' - Install three PIC microcontrollers U6, U7 & U8 (PN# 579-PIC16F688-I/P). The PICs need to be programmed with the appropriate firmware before installation. More info on programming PICs can be found [http://www.doityourselfchristmas.com/forums/showpost.php?p=3346&postcount=1 here.]
|| [[Image:Wiki - Renard SS24 Assembly Step30.jpg | 200px]]
|-
|
* '''31''' - Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
|| [[Image:Wiki - Renard SS24 Assembly Step31.jpg | 200px]]
|-
|
* '''32''' - Install 24 optoisolators M1 thru M24 (PN# 859-MOC3023).
 
::'''NOTE:''' The optoisolators are too small to have a notch to use as an alignment guide. Pin 1 is usually notated by a white dot next to it.
|| [[Image:Wiki - Renard SS24 Assembly Step32.jpg | 200px]]
|-
|
* '''33''' - Install the heat sink (PN# 532-577102B00) on voltage regulator U1. The mounting hardware and heat transfer compound are not included in the BOM since any common hardware can be used to attach the heat sink. If you don't have any heat transfer compound handy, you can use something like PN# 532-249. In the picture the heat sink is attached using a #4-40 x 3/8" machine screw and nut found at home depot.
|| [[Image:Wiki - Renard SS Voltage Regulator to Heat Sink.jpg | 200px]]
|-
|
* '''34''' - Install two fuses (PN# 504-GMA-10) and two fuse covers (PN# 534-3527C).
|| [[Image:Wiki - Renard SS24 Assembly Step34.jpg | 200px]]
|}

<center>'''Completed Renard SS24'''</center>

<center>[[Image:Wiki - Renard SS24 Completed Board.jpg | 800px]]</center>

<center>'''Congratulations! You have finished building your Renard SS24!'''</center>

==Triac Heat Sink==

:A simple heat sink can be fabricated from .5"x.5"x.060" (1/16”) angle aluminum available at your local home improvement store. You can use a larger size angle if desired, but you have to keep with the 1/16" thickness. A template for the hole pattern can be found [[media:Renard SS24 heatsink template.pdf | here]]. '''The triac listed in the BOM has an isolated tab''', so no isolators are needed.

:Another method for making a heat sink is to use flat aluminum (1/16” thick) instead of angled. The heat sinks most commonly included in group buys are made in this fashion. The hole pattern is the same as [[media:Renard SS24 heatsink template.pdf | above]] and the overall dimensions are shown [[media:Renard SS Heat Sink Pattern.jpg | here]].

:A small amount of heat transfer compound should be applied between the heat sink and the tab of the triacs. You can use the same compounds that are used on computer CPU chips and their heat sinks. If you don't have any available locally, you can always use something like Mouser PN# 532-249.

==Parts Listing (BOM)==

<blockquote>'''IMPORTANT BOM INFORMATION:''' </blockquote>

<blockquote>Mouser part numbers are listed (unless otherwise noted) as a means of simplifying the listing. Mouser is not the only place to get these parts, they are used as the reference since they tend to have all the parts needed to complete the project. However, the parts can be procured from any electronics parts source that you prefer. </blockquote>

<blockquote>In the event that any of the following parts are not in stock at Mouser when you decide to order them, you can check the [[Part Substitutions]] wiki page and see if there any suggestions for alternative parts.</blockquote>

{| border="1" cellpadding="10" style="text-align: center;"
!width="200"| PART NUMBER (Mouser PN# unless noted)
!width="50"| QTY
!width="100"| REF
!width="350"| NOMENCLATURE
|-
|511-LF50CV ||1||U1
|align="left"|5 VDC Voltage Regulator
|-
|532-577102B00||1|| 
|align="left"|Heatsink for Voltage Regulator
|-
|782-H11AA1||1||U2
|align="left"|Optocoupler, Bi-Directional Input
|-
|815-ACH-18.432-EK||1||U3
|align="left"|Crystal Clock Oscillator, 18.432 MHz
|-
|511-ST485BN ||2||U4, U5
|align="left"|Differential Bus Transceivers
|-
|571-1-390261-2||2|| 
|align="left"|IC Socket, 8 pin (for U4 & U5)
|-
|579-PIC16F688-I/P||3||U6-U8
|align="left"|PIC Microcontroller
|-
|571-1-390261-3||3|| 
|align="left"|IC Socket, 14 pin (for U6-U8)
|-
|859-MOC3023||24||M1-M24
|align="left"|Optoisolator, Triac Driver
|-
|571-1-390261-1||25|| 
|align="left"|IC Socket, 6 pin (for U2, M1-M24)
|-
|511-BTA06-600CW||24||T1-T24
|align="left"|Triac, 6A 600V
|-
|291-750-RC||2||R1, R2
|align="left"|Resistor, Carbon Film 750 ohms 1/4W 5%
|-
|291-120-RC||1||R3
|align="left"|Resistor, Carbon Film 120 ohms 1/4W 5%
|-
|299-1K-RC||2||R4, R7
|align="left"|Resistor, Carbon Film 1K ohms 1/8W 5%
|-
|299-27K-RC||3||R5, R8, R9
|align="left"|Resistor, Carbon Film 27K ohms 1/8W 5%
|-
|299-680-RC||25||R6, R10-R33
|align="left"|Resistor, Carbon Film 680 ohms 1/8W 5%
|-
|291-180-RC||24||R34-R57
|align="left"|Resistor, Carbon Film 180 ohms 1/4W 5%
|-
|264-330-RC ||1||RN1
|align="left"|Resistor Network, 6 pin, 330ohms 2%
|-
|625-1N5817-E3||4||D1-D4
|align="left"|Diode
|-
|78-1N5239B||1||D6
|align="left"|Diode, Zener 9.1V .5W
|-
|78-1N5229B||1||D5
|align="left"|Diode, Zener 4.3V .5W
|-
|604-WP710A10IT||2||FE, OE
|align="left"|LED, 3mm Red
|-
|604-WP710A10GT||4||PWR, HB, ZC, SD
|align="left"|LED, 3mm Green
|-
|140-REA222M1CBK1320P||1||C1
|align="left"| Radial Electrolytic Capacitor 16V 2200uF 20%
|-
|140-REA470M1CBK0511P||1||C2
|align="left"| Radial Electrolytic Capacitor 16V 47uF 20%
|-
|80-C322C104K5R ||3||C3-C5
|align="left"|Capacitor, Radial Ceramic 50V 0.1uF
|-
|571-2828372||24||Channel Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|571-7969492||2||Power Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|152-3409||1||JDP1
|align="left"| D-Sub Connectors, Right Angle DE9
|-
|571-5556416-1||2||J1, J2
|align="left"|Jack, Modular RJ45 PCB Mount Top Entry
|-
|538-22-03-2021||3||JP1-JP3
|align="left"|Header, 2 Pin
|-
|151-8000||3|| 
|align="left"|Shunt
|-
|504-GMA-10||2||F1, F2
|align="left"|Fuse, Fast Acting 10A
|-
|534-3517||4|| 
|align="left"|Holder, Fuse Clip PCB mount 5mm
|-
|534-3527C||2|| 
|align="left"|Cover, Fuse
|-
|838-3FS-312||1||TF1
|align="left"| Power Transformers 12.6VCT@.2A 6.3V@.4A Single Primary
|}

If you are planning on ordering from [http://www.mouser.com Mouser Electronics] you can use this [http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=77432d1307 Shared Project] to make it easier to order the parts.

==Hardcopy Instructions==

: [[media: Wiki - Renard SS24 Board Assembly.pdf | Click here for a pdf version of these instructions.]]

: [[media: Wiki - Renard SS24 Board Assembly (doc file).zip | Click here for a doc version of these instructions that you can edit to rearrange the instructions to your personal preference.]]

==Related Links==
:[[The Renard SS24 Controller Board]]

:[[Beginners Setup Guide The Renard SS24]]

:[[Troubleshooting_Guide_The_Renard_SS24 | Troubleshooting Guide The Renard SS24]]

:[http://doityourselfchristmas.com/forums/showthread.php?6664-The-Renard-SS-24-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS24]]
[[Category:DIYC Index]]

Assembly Instructions The Renard SS16

2013-03-06T05:15:48Z

Ravinglunatic:

==Board Assembly==

:The following sequence of steps is by no means the only way to assemble the Renard SS16. It is simply a suggested order of events to achieve the desired goal.

:'''NOTE:''' The part numbers referenced in the following instructions are those taken from the [[Assembly Instructions The Renard SS16#Parts Listing (BOM) | Renard SS16 BOM]].

{| border="0" cellpadding="10" style="text-align: left;"
!width="300"|
!width="200"|
|-
|

*'''1''' - Start by checking the PCB over for any obvious production faults. Check for traces that end abruptly or have cracks/breaks in them. Also check that all holes are clear.
|| [[Image:Wiki - Renard SS16 PCB.jpg | 200px]]
|-
|
*'''2''' - Install four diodes D1 thru D4 (PN# 625-1N5817-E3). The diodes will have a silver/grey stripe on a black body. Make sure that this stripe lines up with the stripe on the PCB silk screen (to the left).
|| [[Image:Wiki - Renard SS16 Assembly Step02.jpg | 200px]]
|-
|
*'''3''' - Install two 750 ohm resistors R1 & R2 (PN# 291-750-RC). Make sure that the resistors have a value of 750 ohms (violet/green/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step03.jpg | 200px]]
|-
|
*'''4''' - Install the 120 ohm resistor R3 (PN# 291-120-RC). Make sure that the resistor has a value of 120 ohms (brown/red/brown/gold stripes). This resistor have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step04.jpg | 200px]]
|-
|
*'''5''' - Install two 1K ohm resistors R4, R7 (PN# 299-1K-RC). Make sure that the resistors have a value of 1K ohm (brown/black/red/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step05.jpg | 200px]]
|-
|
*'''6''' - Install three 27K ohm resistors R5, R8, R9 (PN# 299-27K-RC). Make sure that the resistors have a value of 27K ohms (red/violet/orange/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step06.jpg | 200px]]
|-
|
*'''7''' - Install zener diode D5 (PN# 78-1N5229B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the left).
|| [[Image:Wiki - Renard SS16 Assembly Step07.jpg | 200px]]
|-
|
*'''8''' - Install zener diode D6 (PN# 78-1N5239B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the right).
|| [[Image:Wiki - Renard SS16 Assembly Step08.jpg | 200px]]
|-
|
*'''9''' - Install 17 680 ohm resistors R6, R10 thru R25 (PN# 299-680-RC). Make sure that the resistors have a value of 680 ohms (blue/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step09.jpg | 200px]]
|-
|
*'''10''' - Install 16 180 ohm resistors R26 thru R41 (PN# 291-180-RC). Make sure that the resistors have a value of 180 ohms (brown/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step10.jpg | 200px]]
|-
|
*'''11''' - Install two 0.1uF capacitors C3, C4 (PN# 80-C322C104K5R). These capacitors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step11.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>The following resistor network is a "bussed" type resistor network. This means that the five resistor components (pins 2-6) are all connected in a common buss to pin 1. Installing the resistor network backwards will cause a multitude of malfunctions. So please take the time to make sure it is installed correctly.</blockquote>
|-
|
*'''12''' - Install the 330 ohm resistor network RN1 (PN# 264-330-RC). The resistor network should have a dot on it to indicate pin 1. Insert pin 1 of the resistor network into the square solder pad (to the left).
|| [[Image:Wiki - Renard SS16 Assembly Step12.jpg | 200px]]
|-
|
*'''13a''' - Install four green LEDs PWR (D7), HB, ZC & SD (PN# 604-WP710A10GT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.

*'''13b''' - Install two red LEDs FE & OE (PN# 604-WP710A10IT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.
|| [[Image:Wiki - Renard SS16 Assembly Step13.jpg | 200px]]
|-
|
*'''14''' - Install three 2-pin vertical headers JP1, JP2 & JP3 (PN# 538-22-03-2021). These headers have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step14.jpg | 200px]]
|-
|
*'''15''' - Install the clock oscillator U3 (PN# 815-ACH-18.432-EK). The oscillator must be installed in the correct orientation. The oscillator has three rounded corners and one squared corner, make sure that the squared corner is positioned to match the PCB silkscreen (upper left corner).
|| [[Image:Wiki - Renard SS16 Assembly Step15.jpg | 200px]]
|-
|
*'''16''' - Install the voltage regulator U1 (PN# 511-LF50CV). The voltage regulator must be installed correctly. The voltage regulators tab/heat sink must be aligned with wider line of the PCB silkscreen outline (facing towards the PCB top edge).
|| [[Image:Wiki - Renard SS16 Assembly Step16.jpg | 200px]]
|-
|
*'''17''' - Install the 2200uF capacitor C1 (PN# 140-REA222M1CBK1320P). This capacitor is polarized and must be installed correctly. The capacitor should have a black stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS16 Assembly Step17.jpg | 200px]]
|-
|
*'''18''' - Install the 47uF capacitor C2 (PN# 140-REA470M1CBK0511P). This capacitor is polarized and must be installed correctly. The capacitor should have a silver/grey stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS16 Assembly Step18.jpg | 200px]]
|-
|
*'''19''' - Install four fuse clips (PN# 534-3517). '''Note: they are directional for proper fit of the fuse.''' A helpful installation tip here would be to put a fuse in the clips when you position them in their mounting holes. This will help keep them correctly aligned so that the fuse will fit properly.

|| [[Image:Wiki - Renard SS16 Assembly Step19.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of the following IC sockets must be aligned with the square solder pad. Another way to verify that you installed them correctly is to make sure that the notch on the socket is aligned with the notch on the PCB silkscreen outline. </blockquote>
|-
|
*'''20''' - Install two 8-pin IC sockets for U4 & U5 (PN# 571-1-390261-2).
|| [[Image:Wiki - Renard SS16 Assembly Step20.jpg | 200px]]
|-
|
*'''21''' - Install two 14-pin IC sockets for U6 & U7 (PN# 571-1-390261-3).
|| [[Image:Wiki - Renard SS16 Assembly Step21.jpg | 200px]]
|-
|
*'''22''' - Install 17 6-pin IC sockets for U2, M1 thru M16 (PN# 571-1-390261-1).
|| [[Image:Wiki - Renard SS16 Assembly Step22.jpg | 200px]]
|-
|
*'''23''' - Install 16 triacs T1 thru T16 (PN# 511-BTA06-600CW). The triacs must be installed correctly. The triac tab/heat sink must be aligned with wider line of the PCB silkscreen outline. The tab/heat sink of the odd numbered triacs will facing the even numbered triacs and vice versa.
|| [[Image:Wiki - Renard SS16 Assembly Step23.jpg | 200px]]
|-
|
*'''24''' - Install 16 terminal blocks for Ch1 thru Ch16 (PN# 571-2828372). These terminal blocks have a small interlocking tab that allows the terminals to be "stacked" together to create a larger terminal block. It is easier to go ahead and "stack" eight terminal blocks together first and then mount them on the PCB.
|| [[Image:Wiki - Renard SS16 Assembly Step24A.jpg | 200px]]

[[Image:Wiki - Renard SS16 Assembly Step24.jpg | 200px]]
|-
|
*'''25''' - Install two terminal blocks for 120V input (PN# 571-7969492).
|| [[Image:Wiki - Renard SS16 Assembly Step25.jpg | 200px]]
|-
|
*'''26''' - Install the transformer TF1 (PN# 838-3FS-312).
|| [[Image:Wiki - Renard SS16 Assembly Step26.jpg | 200px]]
|-
|
*'''27''' - Install two RJ45 modular jacks J1 & J2 (PN# 571-5556416-1). Due to minor variations in manufacturing, some RJ45 jacks are a tighter fit than others. Care should be taken to ensure that the pins are aligned first before applying too much pressure to seat the locking lugs through the board.
|| [[Image:Wiki - Renard SS16 Assembly Step27.jpg | 200px]]
|-
|
*'''28''' - Install the DE9 connector JDP1 (PN# 152-3409).
|| [[Image:Wiki - Renard SS16 Assembly Step28.jpg | 200px]]
|-
|colspan="2" |<blockquote> If you are unsure about your ability to build this board, then you should go to [[Beginners Setup Guide The Renard SS16 | The Beginner's Setup Guide]] at this point. [[Beginners Setup Guide The Renard SS16 | The Beginner's Setup Guide]] will walk you thru some initial tests to make sure that everything is working correctly before inserting the IC chips. </blockquote>
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of each IC must be aligned with pin 1 of the corresponding socket. This can be verified by noting that the notch on the IC is aligned with the notch on the socket.
|-
|
*'''29''' - Install the H11AA1 optocoupler U2 (PN# 782-H11AA1).
|| [[Image:Wiki - Renard SS16 Assembly Step29.jpg | 200px]]
|-
|
*'''30''' - Install two PIC microcontrollers U6 & U7 (PN# 579-PIC16F688-I/P). The PICs need to be programmed with the appropriate firmware before installation. More info on programming PICs can be found [http://www.doityourselfchristmas.com/forums/showpost.php?p=3346&postcount=1 here.]
|| [[Image:Wiki - Renard SS16 Assembly Step30.jpg | 200px]]
|-
|
*'''31''' - Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
|| [[Image:Wiki - Renard SS16 Assembly Step31.jpg | 200px]]
|-
|
*'''32''' - Install 16 optoisolators M1 thru M16 (PN# 859-MOC3023).
 
::'''NOTE:''' The optoisolators are too small to have a notch to use as an alignment guide. Pin 1 is usually notated by a white dot next to it.
|| [[Image:Wiki - Renard SS16 Assembly Step32.jpg | 200px]]
|-
|
*'''33''' - Install the heat sink (PN# 532-577102B00) on voltage regulator U1. The mounting hardware and heat transfer compound are not included in the BOM since any common hardware can be used to attach the heat sink. If you don't have any heat transfer compound handy, you can use something like PN# 532-249. In the picture the heat sink is attached using a #4-40 x 3/8" machine screw and nut found at home depot.
|| [[Image:Wiki - Renard SS Voltage Regulator to Heat Sink.jpg | 200px]]
|-
|
*'''34''' - Install two fuses (PN# 504-GMA-10) and two fuse covers (PN# 534-3527C).
|| [[Image:Wiki - Renard SS16 Assembly Step34.jpg | 200px]]
|}

<center>'''Completed Renard SS16'''</center>

[[Image:Wiki - Renard SS16 Completed Board.jpg | 800px]]

<center>'''Congratulations! You have finished building your Renard SS16!'''</center>

==Triac Heat Sink==

:A simple heat sink can be fabricated from .5"x.5"x.060" (1/16”) angle aluminum available at your local home improvement store. You can use a larger size angle if desired, but you have to keep with the 1/16" thickness A template for the hole pattern can be found [[media:Renard SS16 heatsink template.pdf | here]]. '''The triac listed in the BOM has an isolated tab''', so no isolators are needed.

:Another method for making a heat sink is to use flat aluminum (1/16” thick) instead of angled. The heat sinks most commonly included in group buys are made in this fashion. The hole pattern is the same as [[media:Renard SS16 heatsink template.pdf | above]] and the overall dmensions are shown [[media:Renard SS Heat Sink Pattern.jpg | here]].

:A small amount of heat transfer compound should be applied between the heat sink and the tab of the triacs. You can use the same compounds that are used on computer CPU chips and their heat sinks. If you don't have any available locally, you can always use something like Mouser PN# 532-249.

==Parts Listing (BOM)==

<blockquote>'''IMPORTANT BOM INFORMATION:''' </blockquote>

<blockquote>Mouser part numbers are listed (unless otherwise noted) as a means of simplifying the listing. Mouser is not the only place to get these parts, they are used as the reference since they tend to have all the parts needed to complete the project. However, the parts can be procured from any electronics parts source that you prefer. </blockquote>

<blockquote>In the event that any of the following parts are not in stock at Mouser when you decide to order them, you can check the [[Part Substitutions]] wiki page and see if there any suggestions for alternative parts.</blockquote>

{| border="1" cellpadding="10" style="text-align: center;"
!width="200"| PART NUMBER (Mouser PN# unless noted)
!width="50"| QTY
!width="100"| REF
!width="350"| NOMENCLATURE
|-
|511-LF50CV ||1||U1
|align="left"|5 VDC Voltage Regulator
|-
|532-577102B00||1|| 
|align="left"|Heatsink for Voltage Regulator
|-
|782-H11AA1||1||U2
|align="left"|Optocoupler, Bi-Directional Input
|-
|815-ACH-18.432-EK||1||U3
|align="left"|Crystal Clock Oscillator, 18.432 MHz
|-
|511-ST485BN ||2||U4, U5
|align="left"|Differential Bus Transceivers
|-
|571-1-390261-2||2|| 
|align="left"|IC Socket, 8 pin (for U4 & U5)
|-
|579-PIC16F688-I/P||2||U6, U7
|align="left"|PIC Microcontroller
|-
|571-1-390261-3||2|| 
|align="left"|IC Socket, 14 pin (for U6, U7)
|-
|859-MOC3023||16||M1-M16
|align="left"|Optoisolator, Triac Driver
|-
|571-1-390261-1||17|| 
|align="left"|IC Socket, 6 pin (for U2, M1-M16)
|-
|511-BTA06-600CW||16||T1-T16
|align="left"|Triac, 6A 600V
|-
|291-750-RC||2||R1, R2
|align="left"|Resistor, Carbon Film 750 ohms 1/4W 5%
|-
|291-120-RC||1||R3
|align="left"|Resistor, Carbon Film 120 ohms 1/4W 5%
|-
|299-1K-RC||2||R4, R7
|align="left"|Resistor, Carbon Film 1K ohms 1/8W 5%
|-
|299-27K-RC||3||R5, R8, R9
|align="left"|Resistor, Carbon Film 27K ohms 1/8W 5%
|-
|299-680-RC||17||R6, R10-R25
|align="left"|Resistor, Carbon Film 680 ohms 1/8W 5%
|-
|291-180-RC||16||R26 – R41
|align="left"|Resistor, Carbon Film 180 ohms 1/4W 5%
|-
|264-330-RC ||1||RN1
|align="left"|Resistor Network, 6 pin, 330ohms 2%
|-
|625-1N5817-E3||4||D1-D4
|align="left"|Diode
|-
|78-1N5239B||1||D6
|align="left"|Diode, Zener 9.1V .5W
|-
|78-1N5229B||1||D5
|align="left"|Diode, Zener 4.3V .5W
|-
|604-WP710A10IT||2||FE, OE
|align="left"|LED, 3mm Red
|-
|604-WP710A10GT||4||PWR, HB, ZC, SD
|align="left"|LED, 3mm Green
|-
|140-REA222M1CBK1320P||1||C1
|align="left"| Radial Electrolytic Capacitor 16V 2200uF 20%
|-
|140-REA470M1CBK0511P||1||C2
|align="left"| Radial Electrolytic Capacitor 16V 47uF 20%
|-
|80-C322C104K5R ||2||C3, C4
|align="left"|Capacitor, Radial Ceramic 50V 0.1uF
|-
|571-2828372||16||Channel Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|571-7969492||2||Power Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|152-3409||1||JDP1
|align="left"| D-Sub Connectors, Right Angle DE9
|-
|571-5556416-1||2||J1, J2
|align="left"|Jack, Modular RJ45 PCB Mount Top Entry
|-
|538-22-03-2021||3||JP1-JP3
|align="left"|Header, 2 Pin
|-
|151-8000||3|| 
|align="left"|Shunt
|-
|504-GMA-10||2||F1, F2
|align="left"|Fuse, Fast Acting 10A
|-
|534-3517||4|| 
|align="left"|Holder, Fuse Clip PCB mount 5mm
|-
|534-3527C||2|| 
|align="left"|Cover, Fuse
|-
|838-3FS-312||1||TF1
|align="left"| Power Transformers 12.6VCT@.2A 6.3V@.4A Single Primary
|}

If you are planning on ordering from [http://www.mouser.com Mouser Electronics] you can use this [http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=9d07737602 Shared Project] to make it easier to order the parts.

==Hardcopy Instructions==

: [[media: Wiki - Renard SS16 Assembly.pdf | Click here for a pdf version of these instructions.]]

: [[media: Wiki - Renard SS16 Assembly (doc file).zip | Click here for a doc version of these instructions that you can edit to rearrange the instructions to your personal preference.]]

==Related Links==
:[[The Renard SS16 Controller Board]]

:[[Beginners Setup Guide The Renard SS16]]

:[[Troubleshooting Guide The Renard SS16]]

:[http://doityourselfchristmas.com/forums/showthread.php?6663-The-Renard-SS-16-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS16]]
[[Category:DIYC Index]]

Assembly Instructions The Renard SS8

2013-03-06T05:13:36Z

Ravinglunatic:

==Board Assembly==

:The following sequence of steps is by no means the only way to assemble the Renard SS8. It is simply a suggested order of events to achieve the desired goal.

:'''NOTE:''' The part numbers referenced in the following instructions are those taken from the [[Assembly Instructions The Renard SS8#Parts Listing (BOM) | Renard SS8 BOM]].

{| border="0" cellpadding="10" style="text-align: left;"
!width="300"|
!width="200"|
|-
|
*'''1''' - Start by checking the PCB over for any obvious production faults. Check for traces that end abruptly or have cracks/breaks in them. Also check that all holes are clear.
|| [[Image:Wiki - Renard SS8 PCB.jpg | 200px]]
|-
|
*'''2''' - Install four diodes D1 thru D4 (PN# 625-1N5817-E3). The diodes will have a silver/grey stripe on a black body. Make sure that this stripe lines up with the stripe on the PCB silk screen (to the left).
|| [[Image:Wiki - Renard SS8 Assemble Step02.jpg | 200px]]
|-
|
*'''3''' - Install two 750 ohm resistors R1 & R2 (PN# 291-750-RC). Make sure that the resistors have a value of 750 ohms (violet/green/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step03.jpg | 200px]]
|-
|
*'''4''' - Install the 120 ohm resistor R3 (PN# 291-120-RC). Make sure that the resistor has a value of 120 ohms (brown/red/brown/gold stripes). This resistor have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step04.jpg | 200px]]
|-
|
*'''5''' - Install two 1K ohm resistors R4, R7 (PN# 299-1K-RC). Make sure that the resistors have a value of 1K ohm (brown/black/red/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step05.jpg | 200px]]
|-
|
*'''6''' - Install three 27K ohm resistors R5, R8, R9 (PN# 299-27K-RC). Make sure that the resistors have a value of 27K ohms (red/violet/orange/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step06.jpg | 200px]]
|-
|
*'''7''' - Install zener diode D5 (PN# 78-1N5229B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the left).
|| [[Image:Wiki - Renard SS8 Assemble Step07.jpg | 200px]]
|-
|
*'''8''' - Install zener diode D6 (PN# 78-1N5239B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the right).
|| [[Image:Wiki - Renard SS8 Assemble Step08.jpg | 200px]]
|-
|
*'''9''' - Install nine 680 ohm resistors R6, R10 thru R17 (PN# 299-680-RC). Make sure that the resistors have a value of 680 ohms (blue/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step09.jpg | 200px]]
|-
|
*'''10''' - Install eight 180 ohm resistors R18 thru R25 (PN# 291-180-RC). Make sure that the resistors have a value of 180 ohms (brown/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step10.jpg | 200px]]
|-
|
*'''11''' - Install 0.1uF capacitor C3 (PN# 80-C322C104K5R). This capacitor has no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step11.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>The following resistor network is a "bussed" type resistor network. This means that the five resistor components (pins 2-6) are all connected in a common buss to pin 1. Installing the resistor network backwards will cause a multitude of malfunctions. So please take the time to make sure it is installed correctly.</blockquote>
|-
|
*'''12''' - Install the 330 ohm resistor network RN1 (PN# 264-330-RC). The resistor network should have a dot on it to indicate pin 1. Insert pin 1 of the resistor network into the square solder pad (to the left).

*'''13a''' - Install four green LEDs PWR, HB, ZC & SD (PN# 604-WP710A10GT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.

*'''13b''' - Install two red LEDs FE & OE (PN# 604-WP710A10IT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.
 
|| [[Image:Wiki - Renard SS8 Assemble Step13.jpg | 200px]]
|-
|
*'''14''' - Install three 2-pin vertical headers JP1, JP2 & JP3 (PN# 538-22-03-2021). These headers have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step12.jpg | 200px]]
|-
|
*'''15''' - Install the clock oscillator U3 (PN# 815-ACH-18.432-EK). The oscillator must be installed in the correct orientation. The oscillator has three rounded corners and one squared corner, make sure that the squared corner is positioned to match the PCB silkscreen (upper left corner).
|| [[Image:Wiki - Renard SS8 Assemble Step14.jpg | 200px]]
|-
|
*'''16''' - Install the voltage regulator U1 (PN# 511-LF50CV). The voltage regulator must be installed correctly. The voltage regulators tab/heat sink must be aligned with wider line of the PCB silkscreen outline (facing towards the PCB top edge).
|| [[Image:Wiki - Renard SS8 Assemble Step15.jpg | 200px]]
|-
|
*'''17''' - Install the 2200uF capacitor C1 (PN# 140-REA222M1CBK1320P). This capacitor is polarized and must be installed correctly. The capacitor should have a black stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS8 Assemble Step16.jpg | 200px]]
|-
|
*'''18''' - Install the 47uF capacitor C2 (PN# 140-REA470M1CBK0511P). This capacitor is polarized and must be installed correctly. The capacitor should have a silver/grey stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS8 Assemble Step17.jpg | 200px]]
|-
|
*'''19''' - Install two fuse clips (PN# 534-3517). '''Note: they are directional for proper fit of the fuse.''' A helpful installation tip here would be to put a fuse in the clips when you position them in their mounting holes. This will help keep them correctly aligned so that the fuse will fit properly.
|| [[Image:Wiki - Renard SS8 Assemble Step18.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of the following IC sockets must be aligned with the square solder pad. Another way to verify that you installed them correctly is to make sure that the notch on the socket is aligned with the notch on the PCB silkscreen outline. </blockquote>
|-
|
*'''20''' - Install two 8-pin IC sockets for U4 & U5 (PN# 571-1-390261-2).
|| [[Image:Wiki - Renard SS8 Assemble Step19.jpg | 200px]]
|-
|
*'''21''' - Install the 14-pin IC socket for U6 (PN# 571-1-390261-3).
|| [[Image:Wiki - Renard SS8 Assemble Step20.jpg | 200px]]
|-
|
*'''22''' - Install nine 6-pin IC sockets for U2, M1 thru M8 (PN# 571-1-390261-1).
|| [[Image:Wiki - Renard SS8 Assemble Step21.jpg | 200px]]
|-
|
*'''23''' - Install eight triacs T1 thru T8 (PN# 511-BTA06-600CW). The triacs must be installed correctly. The triac tab/heat sink must be aligned with wider line of the PCB silkscreen outline. The tab/heat sink will face towards the terminal blocks.
|| [[Image:Wiki - Renard SS8 Assemble Step22.jpg | 200px]]
|-
|
*'''24''' - Install eight terminal blocks for Ch1 thru Ch8 (PN# 571-2828372). These terminal blocks have a small interlocking tab that allows the terminals to be "stacked" together to create a larger terminal block. It is easier to go ahead and "stack" the eight terminal blocks together first and then mount them on the PCB.
|| [[Image:Wiki - Renard SS8 Assemble Step23A.jpg | 200px]]

[[Image:Wiki - Renard SS8 Assemble Step23.jpg | 200px]]
|-
|
*'''25''' - Install the terminal block for 120V input (PN# 571-7969492).
|| [[Image:Wiki - Renard SS8 Assemble Step24.jpg | 200px]]
|-
|
*'''26''' - *Install the transformer TF1 (PN# 838-3FS-312).
|| [[Image:Wiki - Renard SS8 Assemble Step26.jpg | 200px]]
|-
|
*'''27''' - Install two RJ45 modular jacks J1 & J2 (PN# 571-5556416-1). Due to minor variations in manufacturing, some RJ45 jacks are a tighter fit than others. Care should be taken to ensure that the pins are aligned first before applying too much pressure to seat the locking lugs through the board.
|| [[Image:Wiki - Renard SS8 Assemble Step25.jpg | 200px]]
|-
|
*'''28''' - Install the DE9 connector JDP1 (PN# 152-3409).
|| [[Image:Wiki - Renard SS8 Assemble Step27.jpg | 200px]]
|-
|colspan="2" |<blockquote> If you are unsure about your ability to build this board, then you should go to [[Beginners Setup Guide The Renard SS8 | The Beginner's Setup Guide]] at this point. [[Beginners Setup Guide The Renard SS8 | The Beginner's Setup Guide]] will walk you thru some initial tests to make sure that everything is working correctly before inserting the IC chips. </blockquote>
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of each IC must be aligned with pin 1 of the corresponding socket. This can be verified by noting that the notch on the IC is aligned with the notch on the socket.
|-
|
*'''29''' - Install the H11AA1 optocoupler U2 (PN# 782-H11AA1).
|| [[Image:Wiki - Renard SS8 Assemble Step28.jpg | 200px]]
|-
|
*'''30''' - Install the PIC microcontroller U6 (PN# 579-PIC16F688-I/P). The PIC needs to be programmed with the appropriate firmware before installation. More info on programming PICs can be found [http://www.doityourselfchristmas.com/forums/showpost.php?p=3346&postcount=1 here.]
|| [[Image:Wiki - Renard SS8 Assemble Step29.jpg | 200px]]
|-
|
*'''31''' - Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
|| [[Image:Wiki - Renard SS8 Assemble Step30.jpg | 200px]]
|-
|
*'''32''' - Install eight optoisolators M1 thru M8 (PN# 859-MOC3023).
 
::'''NOTE:''' The optoisolators are too small to have a notch to use as an alignment guide. Pin 1 is usually notated by a white dot next to it.
|| [[Image:Wiki - Renard SS8 Assemble Step31.jpg | 200px]]
|-
|
*'''33''' - Install the heat sink (PN# 532-577102B00) on voltage regulator U1. The mounting hardware and heat transfer compound are not included in the BOM since any common hardware can be used to attach the heat sink. If you don't have any heat transfer compound handy, you can use something like PN# 532-249. In the picture the heat sink is attached using a #4-40 x 3/8" machine screw and nut found at home depot.
|| [[Image:Wiki - Renard SS Voltage Regulator to Heat Sink.jpg | 200px]]
|-
|
*'''34''' - Install the fuse cover (PN# 534-3527C) over the fuse and fuse clips.
|| [[Image:Wiki - Renard SS8 Assemble Step33.jpg | 200px]]
|}

<center>'''Completed Renard SS8'''</center>

[[Image:Wiki - Renard SS8 Complete.jpg | 800px]]

<center>'''Congratulations! You have finished building your Renard SS8!'''</center>

==Triac Heat Sink==

:A simple heat sink can be fabricated from .5"x.5"x.060" (1/16”) angle aluminum available at your local home improvement store. A template for the hole pattern can be found [[media:Renard SS8 heatsink template.pdf | here]]. '''The triac listed in the BOM has an isolated tab''', so no isolators are needed.

:Another method for making a heat sink is to use flat aluminum (1/16” thick) instead of angled. The heat sinks most commonly included in group buys are made in this fashion. The hole pattern is the same as [[media:Renard SS8 heatsink template.pdf | above]] and the overall dimensions are shown [[media:Renard SS Heat Sink Pattern.jpg | here]].

:A small amount of heat transfer compound should be applied between the heat sink and the tab of the triacs. You can use the same compounds that are used on computer CPU chips and their heat sinks. If you don't have any available locally, you can always use something like Mouser PN# 532-249.

==Parts Listing (BOM)==

<blockquote>'''IMPORTANT BOM INFORMATION:''' </blockquote>

<blockquote>Mouser part numbers are listed (unless otherwise noted) as a means of simplifying the listing. Mouser is not the only place to get these parts, they are used as the reference since they tend to have all the parts needed to complete the project. However, the parts can be procured from any electronics parts source that you prefer. </blockquote>

<blockquote>In the event that any of the following parts are not in stock at Mouser when you decide to order them, you can check the [[Part Substitutions]] wiki page and see if there any suggestions for alternative parts.</blockquote>

{| border="1" cellpadding="10" style="text-align: center;"
!width="200"| PART NUMBER (Mouser PN# unless noted)
!width="50"| QTY
!width="100"| REF
!width="350"| NOMENCLATURE
|-
|511-LF50CV ||1||U1
|align="left"|5 VDC Voltage Regulator
|-
|532-577102B00||1|| 
|align="left"|Heatsink for Voltage Regulator
|-
|782-H11AA1||1||U2
|align="left"|Optocoupler, Bi-Directional Input
|-
|815-ACH-18.432-EK||1||U3
|align="left"|Crystal Clock Oscillator, 18.432 MHz
|-
|511-ST485BN ||2||U4, U5
|align="left"|Differential Bus Transceivers
|-
|571-1-390261-2||2|| 
|align="left"|IC Socket, 8 pin (for U4 & U5)
|-
|579-PIC16F688-I/P||1||U6
|align="left"|PIC Microcontroller
|-
|571-1-390261-3||1|| 
|align="left"|IC Socket, 14 pin (for U6)
|-
|859-MOC3023||8||M1-M8
|align="left"|Optoisolator, Triac Driver
|-
|571-1-390261-1||9|| 
|align="left"|IC Socket, 6 pin (for U2, M1-M8)
|-
|511-BTA06-600CW||8||T1-T8
|align="left"|Triac, 6A 600V
|-
|291-750-RC||2||R1, R2
|align="left"|Resistor, Carbon Film 750 ohms 1/4W 5%
|-
|291-120-RC||1||R3
|align="left"|Resistor, Carbon Film 120 ohms 1/4W 5%
|-
|299-1K-RC||2||R4, R7
|align="left"|Resistor, Carbon Film 1K ohms 1/8W 5%
|-
|299-27K-RC||3||R5, R8, R9
|align="left"|Resistor, Carbon Film 27K ohms 1/8W 5%
|-
|299-680-RC||9||R6, R10-R17
|align="left"|Resistor, Carbon Film 680 ohms 1/8W 5%
|-
|291-180-RC||8||R18 – R25
|align="left"|Resistor, Carbon Film 180 ohms 1/4W 5%
|-
|264-330-RC ||1||RN1
|align="left"|Resistor Network, 6 pin, 330ohms 2%
|-
|625-1N5817-E3||4||D1-D4
|align="left"|Diode
|-
|78-1N5239B||1||D6
|align="left"|Diode, Zener 9.1V .5W
|-
|78-1N5229B||1||D5
|align="left"|Diode, Zener 4.3V .5W
|-
|604-WP710A10IT||2||FE, OE
|align="left"|LED, 3mm Red
|-
|604-WP710A10GT||4||PWR, HB, ZC, SD
|align="left"|LED, 3mm Green
|-
|140-REA222M1CBK1320P||1||C1
|align="left"| Radial Electrolytic Capacitor 16V 2200uF 20%
|-
|140-REA470M1CBK0511P||1||C2
|align="left"| Radial Electrolytic Capacitor 16V 47uF 20%
|-
|80-C322C104K5R ||1||C3
|align="left"|Capacitor, Radial Ceramic 50V 0.1uF
|-
|571-2828372||8||Channel Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|571-7969492||1||Power Terminal
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|152-3409||1||JDP1
|align="left"| D-Sub Connectors, Right Angle DE9
|-
|571-5556416-1||2||J1, J2
|align="left"|Jack, Modular RJ45 PCB Mount Top Entry
|-
|538-22-03-2021||3||JP1-JP3
|align="left"|Header, 2 Pin
|-
|151-8000||3|| 
|align="left"|Shunt
|-
|504-GMA-10||1||F1
|align="left"|Fuse, Fast Acting 10A
|-
|534-3517||2|| 
|align="left"|Holder, Fuse Clip PCB mount 5mm
|-
|534-3527C||1|| 
|align="left"|Cover, Fuse
|-
|838-3FS-312||1||TF1
|align="left"| Power Transformers 12.6VCT@.2A 6.3V@.4A Single Primary
|}

If you are planning on ordering from [http://www.mouser.com Mouser Electronics] you can use this [http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=7d0e7fd9e6 Shared Project] to make it easier to order the parts.

==Hardcopy Instructions==

: [[media: Wiki - Renard SS8 Assembly.pdf | Click here for a pdf version of these instructions.]]

: [[media: Wiki - Renard SS8 Assembly (doc file).zip | Click here for a doc version of these instructions that you can edit to rearrange the instructions to your personal preference.]]

==Related Links==
:[[The Renard SS8 Controller Board]]

:[[Beginners Setup Guide The Renard SS8]]

:[[Troubleshooting_Guide_The_Renard_SS8 | Troubleshooting Guide The Renard SS8]]

:[http://doityourselfchristmas.com/forums/showthread.php?6662-The-Renard-SS-8-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS8]]
[[Category:DIYC Index]]

File:Wiki - Renard SS8 Assembly (doc file).zip

2013-03-06T05:03:22Z

Ravinglunatic:

File:Wiki - Renard SS16 Assembly (doc file).zip

2013-03-06T05:02:48Z

Ravinglunatic:

File:Wiki - Renard SS24 Board Assembly (doc file).zip

2013-03-06T05:02:15Z

Ravinglunatic:

File:Wiki - Renard SS24 Board Assembly.pdf

2013-03-06T05:01:51Z

Ravinglunatic:

File:Wiki - Renard SS16 Assembly.pdf

2013-03-06T05:01:18Z

Ravinglunatic:

File:Wiki - Renard SS8 Assembly.pdf

2013-03-06T05:00:52Z

Ravinglunatic:

Renard Diagnostic Firmware Instructions

2013-02-28T12:24:57Z

Ravinglunatic: /* Renard Diagnostic Firmware */

=='''Renard Diagnostic Firmware'''==

:These instructions apply to the Renard Diagnostic Firmware contained in the file: [[Media:Ren-diag-beta--20090117.asm | Ren-diag-beta--20090117.asm]]

:These instructions were written with the Renard SS board design in mind but can apply to any PIC16F688 based Renard controller.

===Purpose:===
:The Renard Diagnostic Firmware has been developed in an effort to provide the user with a troubleshooting tool to help isolate problems on PIC16F688 based Renard controllers. This firmware will help in finding some problems but it isn’t guaranteed to find all possible problems.

===Features:===
:*Performs a Channel Output Test
:*Performs Renard Health Monitoring
:*Performs a simple Communication Test

===Diagnostic Indicators:===
:'''HB LED''' (Channel #2) – Blinks to indicate that the PIC is operating correctly.
:'''ZC LED''' (Channel #5) – Blinks to indicate that the PIC is sensing the Zero Crossing (ZC) signal.
:'''SD LED''' (Channel #6) – ON steady while VIXEN data is being received correctly.
:'''FE LED''' (Channel #7) – ON when the PIC detects a Framing Error (FE) while receiving VIXEN data.
:'''OE LED''' (Channel #8) – ON when the PIC detects an Overrun Error (OE) while receiving VIXEN data.

[[image: PIC16F688 Pinout.jpg|300px|center]]
<center>PIC16F688 Pin Assignments</center>

=='''Description of Test:'''==

===Channel Output Test===
:This test exercises the PICs ability to turn ON/OFF the outputs. This test is especially useful for Renard based boards that have on-board channel LEDs (ie: Ren64). Boards without on-board LEDs can still be tested by hooking up lights to the board outputs like normal.

:This test is performed before the PIC starts testing for the Zero Cross signal, so is independent from the ZC signal.

:The test sequence is as follows:
::*All channels ON for approx. 2 seconds
::*All channels OFF for approx. 2 seconds
::*Channel 1 turns ON for approx. 1 second then turns OFF
::*Channel 2 ('''HB LED''') turns ON for approx. 1 second then turns OFF
::*Channel 3 turns ON for approx. 1 second then turns OFF
::*Channel 4 turns ON for approx. 1 second then turns OFF
::*Channel 5 ('''ZC LED''') turns ON for approx. 1 second then turns OFF
::*Channel 6 ('''SD LED''') turns ON for approx. 1 second then turns OFF
::*Channel 7 ('''FE LED''') turns ON for approx. 1 second then turns OFF
::*Channel 8 ('''OE LED''') turns ON for approx. 1 second then turns OFF
::*: (The above test sequence repeats three times)

:Why is this test useful?
::*Occurs before testing for the Zero Cross
::*Verifies operation of on-board LEDs
::*Verifies operation of channel outputs

===Renard Health Monitoring Routine ===
:This routine is the “meat” of the diagnostics firmware. This routine checks for a good Zero Crossing (ZC) signal and shows general health status indication by blinking a Heart Beat (HB). The HB simply shows that the PIC is operating correctly, has good power and a good clock signal.

:Test Indications are as follows:
::'''HB LED''' (Channel #2) blinks to indicate that the PIC is operating correctly.
::'''ZC LED''' (Channel #5) blinks to indicate that the PIC is sensing the Zero Crossing (ZC) signal.

:Why is this test useful?
::*Blinking HB indicates that the PIC has good power and a usable clock signal
::*Blinking ZC indicates a usable ZC signal present at the PIC

===Simple Communication Test ===
:This routine checks to see if the PIC is receiving valid Renard data from the computer.

:This test requires you to run a VIXEN sequence. To be able to get good results with this test, you need a sequence that has many changes occurring, a long dimming ramp works great. Do not expect any other indications except those listed below, the sequence data is not passed to any other chips (if installed).

:Test Indications are as follows:

::When no VIXEN data is being sent to the PIC:
:::'''SD LED''' (Channel #6) is OFF
:::'''FE LED''' (Channel #7) is OFF
:::'''OE LED''' (Channel #8) is OFF

::When VIXEN data is sent to the PIC:
:::'''SD LED''' (Channel #6) comes on steady while error-free VIXEN data is being received.
:::'''FE LED''' (Channel #7) comes on if the PIC detects a Framing Error (FE) while receiving VIXEN data.
:::'''OE LED''' (Channel #8) comes on if the PIC detects an Overrun Error (OE) while receiving VIXEN data.

:Why is this test useful?
::*When properly performed, the data check will confirm that VIXEN data is getting to the PIC correctly

=='''How to use the Diagnostic Firmware:'''==
<ol>
<li> Re-flash a PIC16F688 with the diagnostics firmware. If you need help with this step, check the info in this [http://www.doityourselfchristmas.com/forums/showthread.php?t=490 thread.]
 

<li> Make sure power is removed from the Renard board being checked
 

<li> Insert the diagnostic PIC into the first PIC position
:*U6 on Renard SS boards
:*U10 on Renard 64 boards
:*U1 on Renard 16 (XMUS) boards
:*PIC on left side for Renard 24 (fkostyun)
 

<li> If the board under test doesn’t have any on-board LEDs to use during diagnostics then hook up lights to the outputs
 

<li> Hook up the data cable coming from the computer running VIXEN to the board under test. Do not run a sequence yet.
:*J2 or JDP1 on Renard SS boards
:*J4 or J22 on Renard 64 boards
:*IN on Renard 16 (XMUS) boards
:*COMM IN on Renard 24 (fkostyun)
 

<li> If the board has a RS232 jumper, put it in the correct position for the type of data coming from the computer.
:*Renard SS boards; JP1 installed for RS232, removed for RS485
:*Renard 64XC boards; JP1 installed for RS232, removed for RS485
 

<li> Renard SS boards – Install a jumper on JP3
 

<li> Power up the Renard board
 

<li> If the Channel Output Test will run automatically and the following should happen:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 ('''HB LED''') turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 ('''ZC LED''') turns ON for approx. 1 second then turns OFF
:*Channel 6 ('''SD LED''') turns ON for approx. 1 second then turns OFF
:*Channel 7 ('''FE LED''') turns ON for approx. 1 second then turns OFF
:*Channel 8 ('''OE LED''') turns ON for approx. 1 second then turns OFF
:*: (The above test sequence repeats three times)
 

<li> After the Channel Output Test, the Renard Health Monitoring routine starts running,
:*Channel 2 ('''HB LED''') starts blinking (no defined interval, but approx 1 sec ON/OFF)
:*:If you got this far then there should be no reason for the '''HB LED''' not to be working
 
:*Channel 5 ('''ZC LED''') should also be blinking (if not the ZC signal is missing or incorrect)
:*:If the '''ZC LED''' is not blinking then you need to troubleshoot the problem before proceeding
 

{| style="width:70%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
| If you have gotten to this point then your Renard board is working well and there is only one thing left to check. You’ll need to run a VIXEN sequence to see if the board will respond correctly. To get good results, the VIXEN sequence should have many changes occurring since VIXEN only sends data when a change occurs in the sequence. A dimming ramp will work very nicely.
|}
 

<li> Start a VIXEN sequence
:*Channel 6 ('''SD LED''') should come on steady when VIXEN data is received by the PIC.
:*Channel 7 ('''FE LED''') and Channel 8 ('''OE LED''') should remain off.
</ol>


<blockquote> <center> If the diagnostics responded correctly then you are done with the diagnostics. 
If not, then you need to start troubleshooting. Good Luck!</center></blockquote>


=='''Simplified Troubleshooting with the Diagnostic Firmware:'''==

===Channel Output Test Fails:===
:#If only Channel #1 comes ON and stays ON
:#*Common indication that the PIC is blank, re-flash the PIC 
:#If no on-board LEDs or output channels respond correctly
:#*Check PIC power and/or programming
:#*External Oscillator may be bad, try running the diagnostics using internal oscillator 
:#If on-board LEDs don’t respond correctly but the output channels do
:#*On-board LEDs might be installed backwards
:#*If a resistor network is used for the on-board LEDs, it might be installed backwards
:#*Check the solder joints for on-board LEDs and associated resistor path(s) 
:#If on-board LEDs respond correctly but output channels do not
:#*Check AC power connections
:#*Check optos for correct installation
:#*Check solder joints for optos/resistors/triacs/terminals

===Renard Health Monitoring Routine Fails:===
:#If only Channel #1 comes ON and stays ON
:#*Common indication that the PIC is blank, re-flash the PIC 
:#If '''HB LED''' (channel 2) is not blinking
:#*Check PIC power and/or programming
:#*External Oscillator may be bad, try running the diagnostics using internal oscillator 
:#If '''ZC LED''' (channel 5) is not blinking
:#*Check the Zero Crossing circuitry, each Renard board is different so check the wiki for details

===Simple Communications Test Fails:===
:#If '''SD LED''' (channel 6), '''FE LED''' (channel 7) and '''OE LED''' (channel 8) do not come ON when VIXEN sequence ran, indicates that no data is reaching the PIC.
:#*Check data cables
:#*Check/replace RS485 chip
:#*Check solder joints on input connector, RS485 chips and associated components 
:#If either '''FE LED''' (channel 7) or '''OE LED''' (channel 8) come on, indicates data is reaching the PIC but is also causing errors. Try the following:
:#*Check your VIXEN settings, they should be:
:#**Protocol Version: 1
:#**COM1 (or whichever COM port you are connected to)
:#**Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:#**Parity: None
:#**Data bits: 8
:#**Stop bits: One
:#**Hold port open during the duration of the sequence execution: Checked
:#*Check data cable connecting the computer running VIXEN to the Renard board.
:#**Check the wiki to make sure that you have cable wired correctly: [[Renard Data Cables]]
:#*Check/replace RS485 chip
:#*Check solder joints on input connector, RS485 chips and associated components

=='''Related Links'''==
:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Troubleshooting_Guide_The_Renard_SS8 | Troubleshooting Guide The Renard SS8]]

:[[Troubleshooting_Guide_The_Renard_SS16 | Troubleshooting Guide The Renard SS16]]

:[[Troubleshooting_Guide_The_Renard_SS24 | Troubleshooting Guide The Renard SS24]]

:[[Troubleshooting_Guide_Renard_64XC | Troubleshooting Guide The Renard 64XC]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:DIYC Controllers]]
[[Category:Renard]]
[[Category:Renard SS8]]
[[Category:Renard SS16]]
[[Category:Renard SS24]]
[[Category:Renard 64XC]]
[[Category:DIYC Index]]

Renard Diagnostic Firmware Instructions

2013-02-28T12:21:20Z

Ravinglunatic: /* Purpose: */

=='''Renard Diagnostic Firmware'''==

:These instructions apply to the Renard Diagnostic Firmware contained in the file: [[Media:Ren-diag-beta--20090117.asm | Ren-diag-beta--20090117.asm]]

:These instructions were written with the Renard SS board design in mind but can apply to any normal Renard based controller.

===Purpose:===
:The Renard Diagnostic Firmware has been developed in an effort to provide the user with a troubleshooting tool to help isolate problems on PIC16F688 based Renard controllers. This firmware will help in finding some problems but it isn’t guaranteed to find all possible problems.

===Features:===
:*Performs a Channel Output Test
:*Performs Renard Health Monitoring
:*Performs a simple Communication Test

===Diagnostic Indicators:===
:'''HB LED''' (Channel #2) – Blinks to indicate that the PIC is operating correctly.
:'''ZC LED''' (Channel #5) – Blinks to indicate that the PIC is sensing the Zero Crossing (ZC) signal.
:'''SD LED''' (Channel #6) – ON steady while VIXEN data is being received correctly.
:'''FE LED''' (Channel #7) – ON when the PIC detects a Framing Error (FE) while receiving VIXEN data.
:'''OE LED''' (Channel #8) – ON when the PIC detects an Overrun Error (OE) while receiving VIXEN data.

[[image: PIC16F688 Pinout.jpg|300px|center]]
<center>PIC16F688 Pin Assignments</center>

=='''Description of Test:'''==

===Channel Output Test===
:This test exercises the PICs ability to turn ON/OFF the outputs. This test is especially useful for Renard based boards that have on-board channel LEDs (ie: Ren64). Boards without on-board LEDs can still be tested by hooking up lights to the board outputs like normal.

:This test is performed before the PIC starts testing for the Zero Cross signal, so is independent from the ZC signal.

:The test sequence is as follows:
::*All channels ON for approx. 2 seconds
::*All channels OFF for approx. 2 seconds
::*Channel 1 turns ON for approx. 1 second then turns OFF
::*Channel 2 ('''HB LED''') turns ON for approx. 1 second then turns OFF
::*Channel 3 turns ON for approx. 1 second then turns OFF
::*Channel 4 turns ON for approx. 1 second then turns OFF
::*Channel 5 ('''ZC LED''') turns ON for approx. 1 second then turns OFF
::*Channel 6 ('''SD LED''') turns ON for approx. 1 second then turns OFF
::*Channel 7 ('''FE LED''') turns ON for approx. 1 second then turns OFF
::*Channel 8 ('''OE LED''') turns ON for approx. 1 second then turns OFF
::*: (The above test sequence repeats three times)

:Why is this test useful?
::*Occurs before testing for the Zero Cross
::*Verifies operation of on-board LEDs
::*Verifies operation of channel outputs

===Renard Health Monitoring Routine ===
:This routine is the “meat” of the diagnostics firmware. This routine checks for a good Zero Crossing (ZC) signal and shows general health status indication by blinking a Heart Beat (HB). The HB simply shows that the PIC is operating correctly, has good power and a good clock signal.

:Test Indications are as follows:
::'''HB LED''' (Channel #2) blinks to indicate that the PIC is operating correctly.
::'''ZC LED''' (Channel #5) blinks to indicate that the PIC is sensing the Zero Crossing (ZC) signal.

:Why is this test useful?
::*Blinking HB indicates that the PIC has good power and a usable clock signal
::*Blinking ZC indicates a usable ZC signal present at the PIC

===Simple Communication Test ===
:This routine checks to see if the PIC is receiving valid Renard data from the computer.

:This test requires you to run a VIXEN sequence. To be able to get good results with this test, you need a sequence that has many changes occurring, a long dimming ramp works great. Do not expect any other indications except those listed below, the sequence data is not passed to any other chips (if installed).

:Test Indications are as follows:

::When no VIXEN data is being sent to the PIC:
:::'''SD LED''' (Channel #6) is OFF
:::'''FE LED''' (Channel #7) is OFF
:::'''OE LED''' (Channel #8) is OFF

::When VIXEN data is sent to the PIC:
:::'''SD LED''' (Channel #6) comes on steady while error-free VIXEN data is being received.
:::'''FE LED''' (Channel #7) comes on if the PIC detects a Framing Error (FE) while receiving VIXEN data.
:::'''OE LED''' (Channel #8) comes on if the PIC detects an Overrun Error (OE) while receiving VIXEN data.

:Why is this test useful?
::*When properly performed, the data check will confirm that VIXEN data is getting to the PIC correctly

=='''How to use the Diagnostic Firmware:'''==
<ol>
<li> Re-flash a PIC16F688 with the diagnostics firmware. If you need help with this step, check the info in this [http://www.doityourselfchristmas.com/forums/showthread.php?t=490 thread.]
 

<li> Make sure power is removed from the Renard board being checked
 

<li> Insert the diagnostic PIC into the first PIC position
:*U6 on Renard SS boards
:*U10 on Renard 64 boards
:*U1 on Renard 16 (XMUS) boards
:*PIC on left side for Renard 24 (fkostyun)
 

<li> If the board under test doesn’t have any on-board LEDs to use during diagnostics then hook up lights to the outputs
 

<li> Hook up the data cable coming from the computer running VIXEN to the board under test. Do not run a sequence yet.
:*J2 or JDP1 on Renard SS boards
:*J4 or J22 on Renard 64 boards
:*IN on Renard 16 (XMUS) boards
:*COMM IN on Renard 24 (fkostyun)
 

<li> If the board has a RS232 jumper, put it in the correct position for the type of data coming from the computer.
:*Renard SS boards; JP1 installed for RS232, removed for RS485
:*Renard 64XC boards; JP1 installed for RS232, removed for RS485
 

<li> Renard SS boards – Install a jumper on JP3
 

<li> Power up the Renard board
 

<li> If the Channel Output Test will run automatically and the following should happen:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 ('''HB LED''') turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 ('''ZC LED''') turns ON for approx. 1 second then turns OFF
:*Channel 6 ('''SD LED''') turns ON for approx. 1 second then turns OFF
:*Channel 7 ('''FE LED''') turns ON for approx. 1 second then turns OFF
:*Channel 8 ('''OE LED''') turns ON for approx. 1 second then turns OFF
:*: (The above test sequence repeats three times)
 

<li> After the Channel Output Test, the Renard Health Monitoring routine starts running,
:*Channel 2 ('''HB LED''') starts blinking (no defined interval, but approx 1 sec ON/OFF)
:*:If you got this far then there should be no reason for the '''HB LED''' not to be working
 
:*Channel 5 ('''ZC LED''') should also be blinking (if not the ZC signal is missing or incorrect)
:*:If the '''ZC LED''' is not blinking then you need to troubleshoot the problem before proceeding
 

{| style="width:70%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
| If you have gotten to this point then your Renard board is working well and there is only one thing left to check. You’ll need to run a VIXEN sequence to see if the board will respond correctly. To get good results, the VIXEN sequence should have many changes occurring since VIXEN only sends data when a change occurs in the sequence. A dimming ramp will work very nicely.
|}
 

<li> Start a VIXEN sequence
:*Channel 6 ('''SD LED''') should come on steady when VIXEN data is received by the PIC.
:*Channel 7 ('''FE LED''') and Channel 8 ('''OE LED''') should remain off.
</ol>


<blockquote> <center> If the diagnostics responded correctly then you are done with the diagnostics. 
If not, then you need to start troubleshooting. Good Luck!</center></blockquote>


=='''Simplified Troubleshooting with the Diagnostic Firmware:'''==

===Channel Output Test Fails:===
:#If only Channel #1 comes ON and stays ON
:#*Common indication that the PIC is blank, re-flash the PIC 
:#If no on-board LEDs or output channels respond correctly
:#*Check PIC power and/or programming
:#*External Oscillator may be bad, try running the diagnostics using internal oscillator 
:#If on-board LEDs don’t respond correctly but the output channels do
:#*On-board LEDs might be installed backwards
:#*If a resistor network is used for the on-board LEDs, it might be installed backwards
:#*Check the solder joints for on-board LEDs and associated resistor path(s) 
:#If on-board LEDs respond correctly but output channels do not
:#*Check AC power connections
:#*Check optos for correct installation
:#*Check solder joints for optos/resistors/triacs/terminals

===Renard Health Monitoring Routine Fails:===
:#If only Channel #1 comes ON and stays ON
:#*Common indication that the PIC is blank, re-flash the PIC 
:#If '''HB LED''' (channel 2) is not blinking
:#*Check PIC power and/or programming
:#*External Oscillator may be bad, try running the diagnostics using internal oscillator 
:#If '''ZC LED''' (channel 5) is not blinking
:#*Check the Zero Crossing circuitry, each Renard board is different so check the wiki for details

===Simple Communications Test Fails:===
:#If '''SD LED''' (channel 6), '''FE LED''' (channel 7) and '''OE LED''' (channel 8) do not come ON when VIXEN sequence ran, indicates that no data is reaching the PIC.
:#*Check data cables
:#*Check/replace RS485 chip
:#*Check solder joints on input connector, RS485 chips and associated components 
:#If either '''FE LED''' (channel 7) or '''OE LED''' (channel 8) come on, indicates data is reaching the PIC but is also causing errors. Try the following:
:#*Check your VIXEN settings, they should be:
:#**Protocol Version: 1
:#**COM1 (or whichever COM port you are connected to)
:#**Baud: 57600 (default firmware value, if firmware is changed then this needs to be changed to match the firmware)
:#**Parity: None
:#**Data bits: 8
:#**Stop bits: One
:#**Hold port open during the duration of the sequence execution: Checked
:#*Check data cable connecting the computer running VIXEN to the Renard board.
:#**Check the wiki to make sure that you have cable wired correctly: [[Renard Data Cables]]
:#*Check/replace RS485 chip
:#*Check solder joints on input connector, RS485 chips and associated components

=='''Related Links'''==
:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Troubleshooting_Guide_The_Renard_SS8 | Troubleshooting Guide The Renard SS8]]

:[[Troubleshooting_Guide_The_Renard_SS16 | Troubleshooting Guide The Renard SS16]]

:[[Troubleshooting_Guide_The_Renard_SS24 | Troubleshooting Guide The Renard SS24]]

:[[Troubleshooting_Guide_Renard_64XC | Troubleshooting Guide The Renard 64XC]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:DIYC Controllers]]
[[Category:Renard]]
[[Category:Renard SS8]]
[[Category:Renard SS16]]
[[Category:Renard SS24]]
[[Category:Renard 64XC]]
[[Category:DIYC Index]]

Troubleshooting Guide The Renard SS24

2012-12-07T12:38:46Z

Ravinglunatic:

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS24 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS24 is assembled correctly as compared to the [[Assembly Instructions The Renard SS24 | Renard SS24 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS24 Controller Board#Hooking Up the Renard SS24 | Renard SS24 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Incorrect Jumper Settings'''. Many individuals fail to take notice of the correct jumper settings when they assemble their boards. Sometimes this is due to them not knowing what communication method they will be using once the board is complete. Incorrect placement of JP1 or JP2 could/will cause the board to fail to communicate with VIXEN. Make sure that you understand the correct placement of the jumpers according to the [[The Renard SS24 Controller Board#Configuring_the_jumpers_on_Renard_SS_boards | Renard SS24 Controller wiki]].

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS24 Controller Board#data cables | Renard SS24 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

=='''Troubleshooting the Renard SS24 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS24 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS24 Controller Board#Hooking Up the Renard SS24 | Renard SS24 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

<li>For the following steps, the PICs (U6 thru U8) need to be programmed with the [[The_Renard_SS24_Controller_Board#Firmware | Renard SS Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, go to step 15

<li>Turn OFF AC power

<li>Swap PIC chips U7 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they don’t, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 17 thru 24 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS24 Controller board is operational

<li>Turn OFF AC power

<li>Swap PIC chips U8 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they don’t, replace PIC chip U6 and retest

<li>Do Channels 17 thru 24 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS24 Controller board is operational
:*If they don’t, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS24

<li>Disconnect all cables.

<li>If installed, remove all 30 IC chips from their sockets (U2, U4 thru U8, and M1 thru M24).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>If installed, remove the fuse from the right side fuse holder.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 17

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS24 Meas01.gif |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 13

<li>Did the PWR LED light?
:*If it did, go to step 21

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS24 Meas02.gif | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS24 Meas03.gif | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS24 Meas04.gif | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media:Wiki - TSG Renard SS24 Meas05.gif | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media:Wiki - TSG Renard SS24 Meas06.gif | top side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media:Wiki - TSG Renard SS24 Meas07.gif | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media:Wiki - TSG Renard SS24 Meas07.gif | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 16 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U8, and M1 thru M24) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 22 thru 25 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[The_Renard_SS24_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[The_Renard_SS24_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_The_Renard_SS24#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[The_Renard_SS24_Controller_Board#Firmware | Renard SS Diagnostic Firmware]]
:#If the problem continues, then edit the [[The_Renard_SS24_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_The_Renard_SS24#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[The_Renard_SS24_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5).

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS24 Controller Board#Computer Setup | The Renard SS24 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS24. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS24 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS24 Controller Board#data cables | Renard SS24 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media:Wiki - TSG Renard SS24 Meas01.gif |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS24 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R34-R57) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Are channels 13 thru 24 bad? If they are,
:*Check the right side fuse
:*Check the power connection to the right side of the board
:*Check the solder pads on the right side fuse holder

<li>Is the problem in channels 1 thru 8?
:*If not, go to step 21

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Is the problem in channels 9 thru 16?
:*If not, go to step 37

<li>Remove PIC chip U7

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|9 ||M9 || [N Ch9]
|align="left"|
:U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|10 ||M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|11 ||M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|12 ||M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|13 ||M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|14 ||M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|15 ||M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|16 ||M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U7
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M9-M16) controlling the bad channel
:*Return to step 24 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M9-M16) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R18-R25) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Is the problem in channels 17 thru 24?
:*If not, then your Renard SS24 should be operational.

<li>Remove PIC chip U8

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|17 ||M17 || [N Ch17]
|align="left"|
:U8 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|18 ||M18 || [N Ch18]
|align="left"|
:U8 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|19 ||M19 || [N Ch19]
|align="left"|
:U8 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|20 ||M20 || [N Ch20]
|align="left"|
:U8 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|21 ||M21 || [N Ch21]
|align="left"|
:U8 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|22 ||M22 || [N Ch22]
|align="left"|
:U8 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|23 ||M23 || [N Ch23]
|align="left"|
:U8 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|24 ||M24 || [N Ch24]
|align="left"|
:U8 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U8
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M17-M24) controlling the bad channel
:*Return to step 40 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M17-M24) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R26-R33) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M24) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

=='''Related Links'''==
:[[The Renard SS24 Controller Board]]

:[[Beginners Setup Guide The Renard SS24]]

:[[Assembly Instructions The Renard SS24]]

:[http://doityourselfchristmas.com/forums/showthread.php?6664-The-Renard-SS-24-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[The_Renard_SS24_Controller_Board#Firmware | Renard SS Firmware]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS24]]
[[Category:DIYC Index]]

Comparison of DIY Boards

2012-12-02T05:11:05Z

Ravinglunatic: /* Board Construction Difficulty */

== Notes on the use of these charts ==

:'''The cost estimates are only that, estimates.'''
::*They are generally based on placing a Mouser order for the parts for one board using the BOM that has been provided.
::*They do not include shipping.
::*The costs may significantly lower if the parts are obtained through a coop or from other sources.
::*The price of electronic components and PCBs changes quickly.
::*Individual results will vary.
:'''My apologies to any/all board designers if I omitted some critical information.'''
 

== Board Comparison ==

:The following tables have been updated to only include boards that are actively being supported by the DoItYourselfChristmas.com community. Correct and accurate information concerning boards supported by other forums is best found there.
 

=== Light Controllers===

{| border="1" cellpadding="10" style="text-align: center;"
|-
!| Controller Board || Number of Channels || Dimmable || PC Communication Method
!| Compatible with COOP SSR || Requires External Power Supply || Estimated cost to populate 1 board || Board COOP Status || PCB Dimensions
|-
| [[Olsen 595|COOP Olsen 595]] || 64 || No¹ || Parallel Port || Yes || Yes || $40-$50 || Boards Available Contact macrosill || 4.4” x 7.8”
|-
| [[GRINCH_Controller_Assembly_Instructions|Grinch]] || 64 || No¹ || Parallel Port || Yes || Yes || $20-$25 || Boards Available Contact wjohn || 2" x 6.8"
|-
| [[The Renard SS8 Controller Board | Renard SS8]] || 8 || Yes || Serial Port (RS-232/RS-485) || N/A On-board SSRs || No || $35-$45 || Boards & Kits Available Contact Wayne J || 3.4" x 6"
|-
| [[Renard16]] (Xmus16) || 16 || Yes || Serial Port (RS-232/RS-485) || N/A On-board SSRs || Yes || $50-$60 || Boards Available Contact wjohn || 2.9" x 7"
|-
| [[The Renard SS16 Controller Board | Renard SS16]] || 16 || Yes || Serial Port (RS-232/RS-485) || N/A On-board SSRs || No || $50-$60 || Boards & Kits Available Contact Wayne J || 4.1" x 8"
|-
| [[24 Channel Renard with SSR Assembly Instructions | Renard24]] || 24 || Yes || Serial Port (RS-232/RS-485) || N/A On-board SSRs || No || $75-$85 || Boards Available contact fkostyun || 7” x 5.8”
|-
| [[The Renard SS24 Controller Board | Renard SS24]] || 24 || Yes || Serial Port (RS-232/RS-485) || N/A On-board SSRs || No || $65-$75 || Boards & Kits Available Contact Wayne J || 4" x 11"
|-
| [[Renard64]] || 64 || Yes || Serial Port (RS-232/RS-485) || Yes || Yes * Requires LV AC source || $55-$65 || Boards Available Contact wjohn || 5" x 6.5" (Rev XC)
|-
| Firegod W/ 4 field Modules || 128 || Yes || Serial Port (RS-232) || Yes (with latest firmware)
| No || $135-$145 (w/ 4 field modules) || COOP complete No boards available || 2.5" x 3.8"
|-
| [[Ren48LSD]] || 48 || Yes || Serial Port (RS-232/RS-485) || N/A LED Driver || Yes || $50 || Boards available at diyledexpress.com || 4.0" x 7.0"
|-
| [[Solid State Relays| SSRNeon-G2]] || 4 || Yes || 4 Sinking inputs from Controller Boards || N/A || N/A || $10-$12 || Boards Available contact ukewarrior || 2.75" x 2.25"
|-
| [[Solid State Relays| SSROZ V2.d]] & SSRez V1.3a || 4 || Yes || 4 Sinking inputs from Controller Boards || N/A || N/A || $10-$12 || Boards Available Contact wjohn
|
|}
 

:*Note¹ - Olsen 595 and Grinch can be dimmed by using a Ren-T (or other Zero Cross source) and [[Ren-C]] board
 

=== Other Boards Available ===

{| border="1" cellpadding="10" style="text-align: center; margin: 1em auto 1em auto"
|-
!| Board || PC Communication Method || Function(s) || Estimated cost to populate board || Board COOP Status
|-
| [[Renard-595 Converter|Ren-C]] || Serial Port (RS-232)
| align="left" |
#Converts dimming Renard serial data into 595 compatable dimming data
#Creates dimming for the Olsen 595 and Grinch boards
 
:*Requires a ZC signal
|| $10-$12 || Boards Available Contact wjohn
|-
| LEDTriks || Parallel Port
| align="left" | Used to generate messages/effects on a 16 x 48 grid of LEDs || $20-$25 || Boards Available
 Contact wjohn
|-
| Ren-W || Serial Port RS-485
| align="left" | Converts a wired Renard controller into wireless || $27-$70 || Boards Available
 Contact dirknerkle
|}

== Board Construction Difficulty ==

:'''This information is completely subjective and opinions will vary.'''

:An empty entry does not imply no problems. It only implies that, at this posting, no first-hand experience was available to make an entry.

{| border="1" cellpadding="10" style="text-align: center; margin: 1em auto 1em auto"
!width="125"| Board
!width="175"| Difficulty Level
!width="350"| Construction Issues
|-
| COOP Olsen 595 || Easy || None
|-
| Grinch || Easy || None
|-
| Renard SS8 || Moderate
| align="left" | - Requires a PIC programmer for the PIC IC
|-
| Renard16 (Xmus16) || Moderate
| align="left" | - Requires a PIC programmer for the PIC IC
|-
| Renard SS16 || Moderate
| align="left" | - Requires a PIC programmer for the PIC IC
|-
| Renard24 || Moderate
| align="left" | - Requires a PIC programmer for the PIC IC
|-
| Renard SS24 || Moderate
| align="left" | - Requires a PIC programmer for the PIC IC
|-
| Renard64 || Moderate
| align="left" | - Requires a PIC programmer for the PIC IC
|-
| Ren48LSD || Moderate
| align="left" | - Requires a PIC programmer for the PIC IC
|-
| Firegod W/ 4 field Modules || Moderate
| align="left" |
|-
| SSRNeon-G2 || Easy || None
|-
| COOP SSR & SSROZ V2.d || Easy || None
|-
| Ren-C || Moderate
| align="left" | - Requires a PIC programmer for the PIC IC
|-
| LEDTriks || Moderate
| align="left" | - LED panel itself a large undertaking
|-
| Ren-W || | Easy
|align="left"| -XBee Programmer recommended but not required
|}

[[Category:DIYC Controllers]]
[[Category:Beginners Info]]
[[Category:General Info]]
[[Category:Renard SS8]]
[[Category:Renard SS16]]
[[Category:Renard SS24]]
[[Category:Renard 24]]
[[Category:Renard 48LSD]]
[[Category:Renard 64XC]]
[[Category:Renard64]]
[[Category:Renard16 (xmus)]]
[[Category:The Grinch]]
[[Category:Olsen 595]]
[[Category:Firegod and Helix]]
[[Category:RPMs DMX Designs]]
[[Category:DIYC Index]]

Troubleshooting Guide The Renard SS8

2012-11-25T17:00:00Z

Ravinglunatic: /* Most Common Problems */

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS8 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS8 is assembled correctly as compared to the [[Assembly Instructions The Renard SS8 | Renard SS8 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS8 Controller Board#Hooking Up the Renard SS8 | Renard SS8 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Incorrect Jumper Settings'''. Many individuals fail to take notice of the correct jumper settings when they assemble their boards. Sometimes this is due to them not knowing what communication method they will be using once the board is complete. Incorrect placement of JP1 or JP2 could/will cause the board to fail to communicate with VIXEN. Make sure that you understand the correct placement of the jumpers according to the [[The Renard SS8 Controller Board#Configuring_the_jumpers_on_Renard_SS_boards | Renard SS8 Controller wiki]].

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS8 Controller Board#data cables | Renard SS8 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

=='''Troubleshooting the Renard SS8 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS8 Controller Board#Hooking Up the Renard SS8 | Renard SS8 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS8 Controller Board#Computer Setup | Renard SS8 Controller wiki]].

<li>For the following steps, the PIC U6 needs to be programmed with the [[The_Renard_SS8_Controller_Board#Firmware | Renard SS Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].
</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS8

<li>Disconnect all cables.

<li>If installed, remove all 12 IC chips from their sockets (U2, U4 thru U6, and M1 thru M8).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>Connect an AC power cable to the [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 16

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS8 Meas01.gif |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 12

<li>Did the PWR LED light?
:*If it did, go to step 20

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS8 Meas02.gif | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS8 Meas03.gif | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS8 Meas04.gif | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media:Wiki - TSG Renard SS8 Meas05.gif | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS8 Meas06.gif | left side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS8 Meas07.gif | right side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media: Wiki - TSG Renard SS8 Meas07.gif | right side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 15 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U6, and M1 thru M8) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 21 thru 24 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[The_Renard_SS8_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[The_Renard_SS8_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_The_Renard_SS8#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[The_Renard_SS8_Controller_Board#Firmware | Renard SS Diagnostic Firmware]]
:#If the problem continues, then edit the [[The_Renard_SS8_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_The_Renard_SS8#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[The_Renard_SS8_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5).

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS8 Controller Board#Computer Setup | The Renard SS8 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS8. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS8 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS8 Controller Board#data cables | Renard SS8 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media:Wiki - TSG Renard SS8 Meas01.gif |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_The_Renard_SS8#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS8 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R18-R25) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 19

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

=='''Related Links'''==
:[[The Renard SS8 Controller Board]]

:[[Beginners Setup Guide The Renard SS8]]

:[[Assembly Instructions The Renard SS8]]

:[http://doityourselfchristmas.com/forums/showthread.php?6662-The-Renard-SS-8-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[The_Renard_SS8_Controller_Board#Firmware | Renard SS Firmware]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS8]]
[[Category:DIYC Index]]

Troubleshooting Guide The Renard SS24

2012-11-25T16:58:19Z

Ravinglunatic: /* Most Common Problems */

[[Troubleshooting_Guide_%E2%80%93_The_Renard_SS24 | Click here for the previous version done by oldcgr]].

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS24 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS24 is assembled correctly as compared to the [[Assembly Instructions The Renard SS24 | Renard SS24 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS24 Controller Board#Hooking Up the Renard SS24 | Renard SS24 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Incorrect Jumper Settings'''. Many individuals fail to take notice of the correct jumper settings when they assemble their boards. Sometimes this is due to them not knowing what communication method they will be using once the board is complete. Incorrect placement of JP1 or JP2 could/will cause the board to fail to communicate with VIXEN. Make sure that you understand the correct placement of the jumpers according to the [[The Renard SS24 Controller Board#Configuring_the_jumpers_on_Renard_SS_boards | Renard SS24 Controller wiki]].

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS24 Controller Board#data cables | Renard SS24 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

=='''Troubleshooting the Renard SS24 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS24 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS24 Controller Board#Hooking Up the Renard SS24 | Renard SS24 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS24 Controller Board#Computer Setup | Renard SS24 Controller wiki]].

<li>For the following steps, the PICs (U6 thru U8) need to be programmed with the [[The_Renard_SS24_Controller_Board#Firmware | Renard SS Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, go to step 15

<li>Turn OFF AC power

<li>Swap PIC chips U7 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they don’t, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 17 thru 24 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS24 Controller board is operational

<li>Turn OFF AC power

<li>Swap PIC chips U8 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If they don't, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they don’t, replace PIC chip U6 and retest

<li>Do Channels 17 thru 24 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS24 Controller board is operational
:*If they don’t, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS24

<li>Disconnect all cables.

<li>If installed, remove all 30 IC chips from their sockets (U2, U4 thru U8, and M1 thru M24).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>If installed, remove the fuse from the right side fuse holder.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 17

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS24 Meas01.gif |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 13

<li>Did the PWR LED light?
:*If it did, go to step 21

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS24 Meas02.gif | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media:Wiki - TSG Renard SS24 Meas03.gif | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media:Wiki - TSG Renard SS24 Meas04.gif | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media:Wiki - TSG Renard SS24 Meas05.gif | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media:Wiki - TSG Renard SS24 Meas06.gif | top side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media:Wiki - TSG Renard SS24 Meas07.gif | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media:Wiki - TSG Renard SS24 Meas07.gif | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 16 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U8, and M1 thru M24) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 22 thru 25 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[The_Renard_SS24_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[The_Renard_SS24_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_The_Renard_SS24#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[The_Renard_SS24_Controller_Board#Firmware | Renard SS Diagnostic Firmware]]
:#If the problem continues, then edit the [[The_Renard_SS24_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_The_Renard_SS24#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[The_Renard_SS24_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5).

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS24 Controller Board#Computer Setup | The Renard SS24 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS24. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS24 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS24 Controller Board#data cables | Renard SS24 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media:Wiki - TSG Renard SS24 Meas01.gif |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_The_Renard_SS24#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS24 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R34-R57) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Are channels 13 thru 24 bad? If they are,
:*Check the right side fuse
:*Check the power connection to the right side of the board
:*Check the solder pads on the right side fuse holder

<li>Is the problem in channels 1 thru 8?
:*If not, go to step 21

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Is the problem in channels 9 thru 16?
:*If not, go to step 37

<li>Remove PIC chip U7

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|9 ||M9 || [N Ch9]
|align="left"|
:U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|10 ||M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|11 ||M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|12 ||M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|13 ||M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|14 ||M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|15 ||M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|16 ||M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U7
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M9-M16) controlling the bad channel
:*Return to step 24 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M9-M16) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R18-R25) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Is the problem in channels 17 thru 24?
:*If not, then your Renard SS24 should be operational.

<li>Remove PIC chip U8

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 53

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|17 ||M17 || [N Ch17]
|align="left"|
:U8 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|18 ||M18 || [N Ch18]
|align="left"|
:U8 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|19 ||M19 || [N Ch19]
|align="left"|
:U8 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|20 ||M20 || [N Ch20]
|align="left"|
:U8 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|21 ||M21 || [N Ch21]
|align="left"|
:U8 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|22 ||M22 || [N Ch22]
|align="left"|
:U8 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|23 ||M23 || [N Ch23]
|align="left"|
:U8 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|24 ||M24 || [N Ch24]
|align="left"|
:U8 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U8
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M17-M24) controlling the bad channel
:*Return to step 40 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M17-M24) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R26-R33) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M24) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

=='''Related Links'''==
:[[The Renard SS24 Controller Board]]

:[[Beginners Setup Guide The Renard SS24]]

:[[Assembly Instructions The Renard SS24]]

:[http://doityourselfchristmas.com/forums/showthread.php?6664-The-Renard-SS-24-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[The_Renard_SS24_Controller_Board#Firmware | Renard SS Firmware]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS24]]
[[Category:DIYC Index]]

Troubleshooting Guide The Renard SS16

2012-11-25T16:56:19Z

Ravinglunatic: /* Most Common Problems */

=='''Introduction'''==
:This page is intended to help identify/isolate some of the common problems individuals encounter when building/operating the Renard SS16 controller board.

:The troubleshooting procedures provided here are presented in a detailed step-by-step systematic approach. This approach is not necessarily the quickest way to find your problem. If you are looking for a quick fix, then swap anything/everything that you can and come back to these procedures if you are still having problems.

:The following procedures require the individual to be familiar with the operation of a digital multimeter (or voltmeter/ohmmeter if you prefer). If you currently do not know how to measure resistance or how to measure voltage, please take some time now an learn these basic skills before attempting these procedures. This [http://www.doctronics.co.uk/meter.htm website] provides some basic information on using multimeters.

{| style="width:60%; font-size:100%" border="1" cellspacing="0" cellpadding="10" align="center"
! <center>'''Multimeter Usage Tip'''</center>
|-
| All DC voltages in this document are referenced to GND. So for all measurements, the multimeter negative (-), usually black, lead needs to be connected to a GND point on the PCB. The best location would be the GND Test Point located below U1. The positive lead (+), usually red, gets connected to the location called out in the procedure.
|}

=='''Disclaimers'''==
:Due to the nature of the information contained on this page, it is imperative that all individuals read and understand the disclaimers contained [[Disclaimers | here]].

=='''Basic Troubleshooting Info'''==

==='''Verify Setup'''===

:The first step to successful troubleshooting is to ensure that your setup is correct.

::*Verify that the Renard SS16 is assembled correctly as compared to the [[Assembly Instructions The Renard SS16 | Renard SS16 Controller Assembly Instructions wiki]].

::*Verify that you have power/control cables connected correctly as compared to the [[The Renard SS16 Controller Board#Hooking Up the Renard SS16 | Renard SS16 Controller wiki]].

::*Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

==='''Most Common Problems'''===

:These are the most common problems encountered by individuals who have built Renard SS boards since their debut to the DIYC community:

::*'''Incorrect Jumper Settings'''. Many individuals fail to take notice of the correct jumper settings when they assemble their boards. Sometimes this is due to them not knowing what communication method they will be using once the board is complete. Incorrect placement of JP1 or JP2 could/will cause the board to fail to communicate with VIXEN. Make sure that you understand the correct placement of the jumpers according to the [[The Renard SS16 Controller Board#Configuring_the_jumpers_on_Renard_SS_boards | Renard SS16 Controller wiki]].

::*'''Missed solder pads or bad solder joints'''. Many individuals get in a rush when assembling their boards and will occasionally miss a solder pad or just do a poor job on a particular solder pad. This type of problem can usually be easily identified by closely inspecting all the solder pads on the board after assembly is complete. Missed solder pads may/will cause many different problems that will cause you to spend many hours troubleshooting only to find that it was as simple as a missed solder pad. So take your time and closely inspect your solder work when you are done with the assembly.

::*'''Bad data cable coming from the computer'''. Many individuals assume that all serial cables are identical, but that is far from the truth. Just because a cable has the correct DE9 connectors on each end doesn’t mean that the wires inside are going to the correct pins for Renard operation. It is always best to physically check the pin continuity to verify that the cable will work for Renard operation. Make sure that your interconnect cable is wired according to the [[The Renard SS16 Controller Board#data cables | Renard SS16 Controller wiki]].

::*'''PICs with corrupted firmware or no firmware'''. This mostly affects individuals who get their PICs from a “group buy” with the firmware already loaded but also does impact those who program their own PICs. For whatever reason, sometimes a PIC (believed to be correctly programmed) will not behave correctly and needs to be re-flashed with the firmware. Once it is re-flashed then it works correctly. This is why all individuals who are using these boards should invest in a PIC programmer. A programmer will also enable you to switch to the diagnostics firmware, which will help tremendously during troubleshooting. Your best bet is to get the PICKIT2 or PICKIT3 from [http://www.microchip.com Microchip].

::*'''Incorrect Vixen Settings'''. It cannot be emphasized enough, the Renard boards will not work correctly if Vixen is not setup correctly. Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

=='''Troubleshooting the Renard SS16 Controller'''==

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS16 troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Verify that you have the power/control cables connected correctly as compared to the [[The Renard SS16 Controller Board#Hooking Up the Renard SS16 | Renard SS16 Controller wiki]].

<li>Verify that you have the Vixen plug-in settings correct as compared to the [[The Renard SS16 Controller Board#Computer Setup | Renard SS16 Controller wiki]].

<li>For the following steps, the PICs (U6 & U7) need to be programmed with the [[The_Renard_SS16_Controller_Board#Firmware | Renard SS Operational Firmware]].

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>Run a Vixen sequence

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Diagnostics_Problems | Troubleshooting Diagnostics Problems]].
:*If the diagnostic routine passed, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS16 Controller board is operational

<li>Turn OFF AC power

<li>Swap PIC chips U7 and U6

<li>Turn ON AC power

<li>Run the Vixen sequence again

<li>Do Channels 1 thru 8 respond as programmed in the Vixen sequence?
:*If not, reprogram or replace PIC chip U6 and retest

<li>Do Channels 9 thru 16 respond as programmed in the Vixen sequence?
:*If they do, then your Renard SS16 Controller board is operational
:*If they don’t, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]].
</ol>

 
 

=='''Troubleshooting Power Problems'''==
==='''Symptom(s): '''===
:*PWR LED not lit
:*IC Chips hot to the touch
:*Transformer hot to the touch

==='''Possible Problem(s): '''===
:*No input voltage present
:*Transformer bad
:*Voltage Regulator bad
:*LED installed backwards
:*Blown fuse

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Power troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li>Remove power from Renard SS16

<li>Disconnect all cables.

<li>If installed, remove all 21 IC chips from their sockets (U2, U4 thru U7, and M1 thru M16).
:*This is to prevent them from being damaged further if you do have power problems.

<li>If not installed already, install an appropriate rated fuse in the left side fuse holder. Use the smallest value fuse that you have available for this portion of testing.
:*Using a smaller fuse here is for safety during initial power testing. If there are any problems with bad triacs, bridged solder pads or a bad transformer during first power application, a small fuse will blow before any permanent damage to the PCB can occur.

<li>If installed, remove the fuse from the right side fuse holder.

<li>Connect an AC power cable to the left side [N 120V] terminal block. The 120V neutral line (wide blade on a polarized plug) goes to the N terminal and the 120V hot line goes to the 120V terminal.

<li>Turn ON AC power.

<li>Did the fuse blow?
:*If it did, go to step 17

<li>Measure DC voltage at [[media: Wiki - TSG Renard SS16 Pwr Meas01.jpg |+5 Test Point]].
:Voltage should be +5 VDC +/- 0.05
:*If incorrect, go to step 13

<li>Did the PWR LED light?
:*If it did, go to step 21

<li>Measure DC voltage on [[media: Wiki - TSG Renard SS16 Pwr Meas02.jpg | right side of R6]].
:*If voltage is approx. 2.0-3.0 VDC, replace the LED and retest
:*If voltage is approx. 5.0 VDC, then either the LED is installed backwards or is bad

<li>Measure DC voltage on [[media: Wiki - TSG Renard SS16 Pwr Meas03.jpg | left side of R6]].
:Voltage should be approx. 5.0 VDC.
:*If correct, then double check the value of R6 and/or replace R6
:*If this is incorrect, restart the troubleshooting process.

<li>Measure DC voltage at [[media: Wiki - TSG Renard SS16 Pwr Meas04.jpg | cathode of D3 & D4]].
:Voltage should be above +6 VDC but less than +12 VDC.
:*If correct, voltage regulator U1 is probably bad.

<li>Measure AC voltage [[media: Wiki - TSG Renard SS16 Pwr Meas05.jpg | between R1 and R2]].
:Voltage should be above 6 VAC
:*If correct, one or more diodes D1 thru D4 could be bad or incorrectly installed.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas06.jpg | top side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, transformer TF1 is probably bad.

<li>Measure AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas07.jpg | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If correct, fuse F1 is probably bad.

<li>Turn OFF AC power

<li>Remove F1

<li>Turn ON AC power

<li>Recheck AC voltage between [[media: Wiki - TSG Renard SS16 Pwr Meas07.jpg | bottom side of F1]] and any N terminal.
:Voltage should be 115-120 VAC
:*If the voltage is now correct but was low or missing in step 16 or blew the fuse at initial turn-on, possible problems could be:
::Bad transformer (shorted primary)
::Bad/shorted triac
::Shorted/bad solder connection(s)
:*Carefully inspect the board for any possible problems with the solder connections. Fix any possible problems and then restart the troubleshooting process.
:*After other attempts to fix the problem have failed, the last resort would be to remove each triac and the transformer til good power was seen with F1 installed.

<li>If you have gotten to this step, then your board has good +5 VDC and the PWR LED turns ON when AC power is applied without any of the IC chips installed.
:*If this is incorrect, restart the troubleshooting process.

<li>Turn OFF AC power

<li>Install one of the IC chips (U2, U4 thru U7, and M1 thru M16) into its respective socket.

<li>Turn ON AC power

<li>Did the PWR LED light?
:*If it did not, then the last IC chip installed is bad and needs to be replaced.
:*If it did, then repeat steps 22 thru 25 until all IC chips are installed.

<li>Your Renard SS board should now have all the IC chips installed and have good DC power on the board.

</ol>

 
 

=='''Troubleshooting Diagnostics Problems'''==
==='''Symptom(s): '''===
:*Diagnostic LEDs do not light
:*HB and ZC LED do not flash
:*SD LED does not come on when receiving Vixen data
:*FE and/or OE LEDs light

==='''Possible Problem(s): '''===
:*Oscillator bad
:*Zero Cross signal bad
:*Bad or no data coming from Vixen
:*Vixen settings incorrect
:*Diagnostic LEDs bad or installed backwards
:*PIC bad

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS Diagnostics troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>Install a PIC programmed with the [[The_Renard_SS16_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] into the U6 position.

<li>Place a shunt (jumper) on JP3

<li>If desired, attached lights to terminal blocks [N Ch1] thru [N Ch8]. The diagnostics can be done with only the on-board LEDs.

<li>Ensure that the data cable from the computer running Vixen is connected to either J2 or JDP1.

<li>If receiving RS232 data from the computer, place a shunt on JP1.

<li>Do not run any Vixen sequences until directed to do so in step 19.

<li>Turn ON AC power

<li>PWR LED should be lit
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]].

<li>The [[The_Renard_SS16_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] should perform the following channel test:
:*All channels ON for approx. 2 seconds
:*All channels OFF for approx. 2 seconds
:*Channel 1 turns ON for approx. 1 second then turns OFF
:*Channel 2 (HB LED) turns ON for approx. 1 second then turns OFF
:*Channel 3 turns ON for approx. 1 second then turns OFF
:*Channel 4 turns ON for approx. 1 second then turns OFF
:*Channel 5 (ZC LED) turns ON for approx. 1 second then turns OFF
:*Channel 6 (SD LED) turns ON for approx. 1 second then turns OFF
:*Channel 7 (FE LED) turns ON for approx. 1 second then turns OFF
:*Channel 8 (OE LED) turns ON for approx. 1 second then turns OFF
:*:The above routine is done three times 

<li>If no LEDs/channels came on during the above routine:
:#[[Troubleshooting_Guide_The_Renard_SS16#Verifying_Diagnostic_LEDs | Verify that the diagnostic LEDs are operational]]
:#Reflash the PIC with the [[The_Renard_SS16_Controller_Board#Firmware | Renard SS Diagnostic Firmware]]
:#If the problem continues, then edit the [[The_Renard_SS16_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] to change from using the external oscillator to using the internal oscillator. If you don't know how to do this, then download this version of the [[media:Ren-diag-beta-20090117 (intosc).asm | Beta Renard Diagnostics Firmware]].
:::*If the LEDs/channels are now working, then there is a problem with the oscillator U3. Check the solder pads and/or replace U3.
:::*If no LEDs/channels came on, then either the PIC is bad or you have no DC power to the PIC.

<li>If the LEDs appear dim when all are on but normal when only a single LED is lit, then it is possible that resistor network RN1 is installed backwards.
:*You can choose to live with this condition but you will have to make sure that JP3 is not installed while running the operational firmware.

<li>If any (but not all) LEDs did not come during the step 11 routine, then go to [[Troubleshooting_Guide_The_Renard_SS16#Verifying_Diagnostic_LEDs | Verifying Diagnostic LEDs]]

<li>If you used lights hooked up the channels and they did not respond correctly, then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_SSR_Circuitry_Problems | Troubleshooting SSR Circuitry Problems]]

<li>The [[The_Renard_SS16_Controller_Board#Firmware | Renard SS Diagnostic Firmware]] should now be blinking the HB LED (channel 2) and ZC LED (channel 5).

<li>If the ZC LED (channel 5) is not blinking:
:Measure voltage at [[media:Wiki - TSG Renard SS16 SSR Meas Pin4.jpg | U6 pin 4]] or [[media:Wiki - TSG Renard SS16 SSR Meas Pin5.jpg | U2 pin 5]], should only be approximately .3 VDC. If you have an oscilloscope, you should see a signal like the purple trace in this [[media:ZeroCross.gif | image]].
::*If voltage is around 5.0 VDC , then the ZC is not working. Possible solutions:
:::#Replace U2
:::#Check the values of R1 & R2
:::#Check the solder pads on all the above components

<li>If you have gotten to this step, then your board appears to be functioning correctly so far. Now it is time to see if it will communicate with the computer.

 

<blockquote> <center>'''REMINDER:''' 
'''Make sure that Vixen is configured correctly before attempting the next step. The settings for the Renard Dimmer Plug-In should be set as shown on [[The Renard SS16 Controller Board#Computer Setup | The Renard SS16 Controller Board wiki page]]'''. </center></blockquote>

 

<li>Run a Vixen sequence

 

<blockquote> <center>'''NOTE:''' 
'''Vixen only sends out data when there is a change in event data. So make sure that the test sequence you are using has frequent changes in the event data.'''.</center></blockquote>

 

<li>SD LED will be ON whenever Vixen sends data to the Renard SS16. The FE and OE LEDs should remain OFF.
:*If this is correct, then your Renard SS16 has passed the diagnostics test.

<li>If the SD LED was ON and either or both the FE or OE LED came ON, then double check the Renard Dimmer plug-in settings in Vixen and retry.

<li>If no LEDs were lit in step 20, then it seems that you are not getting any data from the computer. Try the following:
:#Make sure that your interconnect cable is built according to the [[The Renard SS16 Controller Board#data cables | Renard SS16 Controller wiki]].
:#Make sure that the Renard Dimmer plug-in is selected in Vixen.
:#Replace U5
:#Inspect the solder pads of U5 and the input data connector

</ol>
 

==='''Verifying Diagnostic LEDs'''===
<ol>
<li>Turn OFF AC power

<li>Remove PIC chip U6

<li>If not already installed, place a shunt (jumper) on JP3.

<li>Turn ON AC power

<li>Power LED should be lit and the DC voltage at the [[media: Wiki - TSG Renard SS16 Pwr Meas01.jpg |+5 Test Point]] should be 5.0 (+/- .5) VDC.
:*If incorrect , then go to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]

<li>Momentarily connect a jumper (small piece of wire) between U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
:*HB LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
:*ZC LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
:*SD LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
:*FE LED should light

<li>Momentarily connect a jumper between U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
:*OE LED should light

<li>If all the LEDs in steps 6 thru 10 did light, then the diagnostic LEDs are operational.

<li>If all of the LEDs in steps 6 thru 10 did not light:
:a. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS U6 5VDC Check (top).jpg | U6 IC socket pin 1]]
::*If incorrect, check the solder pads and/or go back to [[Troubleshooting_Guide_The_Renard_SS16#Troubleshooting_Power_Problems | Troubleshooting Power Problems]]
:b. Remove shunt from JP3
:c. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check.jpg | left side of JP3]]
::*If incorrect, check the solder pads
:d. Install shunt on JP3
:e. Check for 5.0 VDC at [[media:Wiki - TSG Renard SS JP3 Check (OUT).jpg | right side of JP3]] (on underside of board).
::*If incorrect, replace the shunt (jumper)
:f. Check for approx. 5.0 VDC on the [[media:Wiki - TSG Renard SS RN1 Check.jpg | pins (on underside of board) of resistor network RN1]].
::*If correct, then probably all the LEDs are installed backwards
::*If incorrect, replace RN1

<li>If any (but not all) of the LEDs in steps 6 thru 10 did not light, measure the DC voltage at the appropriate location on the IC socket for U6. The voltage measured at each location should be approximately 3.0-3.5 VDC.

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="150"|
!width="250"|
|-
!|Diagnostic LED || Measure DC voltage at
|-
|HB ||U6 [[media:Wiki - 14 Pin IC Socket 13.jpg | IC socket pin 13]]
|-
|ZC ||U6 [[media:Wiki - 14 Pin IC Socket 10.jpg | IC socket pin 10]]
|-
|SD ||U6 [[media:Wiki - 14 Pin IC Socket 9.jpg | IC socket pin 9]]
|-
|FE ||U6 [[media:Wiki - 14 Pin IC Socket 8.jpg | IC socket pin 8]]
|-
|OE ||U6 [[media:Wiki - 14 Pin IC Socket 7.jpg | IC socket pin 7]]
|}
 

<li>If any voltage measured in step 13 was 0 VDC, then most probably the associated LED is installed backwards.

<li>If any voltage measured in step 13 was 5 VDC, then most probably the solder pads for the associated LED are bridged.

</ol>

 
 

=='''Troubleshooting SSR Circuitry Problems'''==
==='''Symptom(s): '''===
:*Channel remains on constantly
:*Channel does not come on when commanded
:*Triac gate resistor burnt/blown

==='''Possible Problem(s): '''===
:*Bad triac
:*Bad opto
:*Bad/missed solder joints

==='''Troubleshooting Flow'''===

[[Image: Wiki - TSG Renard SS16 SSR Circuits troubleshooting tree.gif|center|800x800px]]

==='''Troubleshooting Steps'''===
<ol>

<li> Turn OFF AC power

<li>Are any of the triac gate resistors (R26-R41) burnt/blown/damaged?
:*If so, replace that resistor and check the solder pads on the associated triac. Blown gate resistors are usually caused by a missed solder connection on the triac.

<li>Are channels 9 thru 16 bad? If they are,
:*Check the right side fuse
:*Check the power connection to the right side of the board
:*Check the solder pads on the right side fuse holder

<li>Is the problem in channels 9 thru 16?
:*If it is, go to step 22

<li>Is the problem in channels 1 thru 8?
:*If not, then what are you doing at this step. Start over.

<li>Remove PIC chip U6

<li>If installed, remove the shunt (jumper) on JP3.

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 37

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

 

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel || Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|1 ||M1 || [N Ch1]
|align="left"|
:U6 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|2 ||M2 || [N Ch2]
|align="left"|
:U6 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|3 ||M3 || [N Ch3]
|align="left"|
:U6 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|4 ||M4 || [N Ch4]
|align="left"|
:U6 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|5 ||M5 || [N Ch5]
|align="left"|
:U6 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|6 ||M6 || [N Ch6]
|align="left"|
:U6 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|7 ||M7 || [N Ch7]
|align="left"|
:U6 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|8 ||M8 || [N Ch8]
|align="left"|
:U6 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U6
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M1-M8) controlling the bad channel
:*Return to step 8 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M1-M8) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R10-R17) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Remove PIC chip U7

<li>If not already installed, attach some test lights to the terminal block of the failing channel.

<li>Turn ON AC power

<li>Test lights should be OFF
:*If the test lights are ON, go to step 37

<li>Using the following table, momentarily use a jumper to turn ON the test lights
:*Test lights should come ON when the jumper is connected to the locations in the table

{| border="1" cellpadding="5" style="text-align: center; margin: 1em auto 1em auto"
!width="70"|
!width="100"|
!width="100"|
!width="250"|
|-
!|Channel ||Optoisolator || Test Lights at Terminal Block || Connect jumper between
|-
|9 ||M9 || [N Ch9]
|align="left"|
:U7 [[media: Wiki - IC socket 3-14.jpg | IC socket pin 3 and pin 14]]
|-
|10 ||M10 || [N Ch10]
|align="left"|
:U7 [[media: Wiki - IC socket 13-14.jpg | IC socket pin 13 and pin 14]]
|-
|11 ||M11 || [N Ch11]
|align="left"|
:U7 [[media: Wiki - IC socket 12-14.jpg | IC socket pin 12 and pin 14]]
|-
|12 ||M12 || [N Ch12]
|align="left"|
:U7 [[media: Wiki - IC socket 11-14.jpg | IC socket pin 11 and pin 14]]
|-
|13 ||M13 || [N Ch13]
|align="left"|
:U7 [[media: Wiki - IC socket 10-14.jpg | IC socket pin 10 and pin 14]]
|-
|14 ||M14 || [N Ch14]
|align="left"|
:U7 [[media: Wiki - IC socket 9-14.jpg | IC socket pin 9 and pin 14]]
|-
|15 ||M15 || [N Ch15]
|align="left"|
:U7 [[media: Wiki - IC socket 8-14.jpg | IC socket pin 8 and pin 14]]
|-
|16 ||M16 || [N Ch16]
|align="left"|
:U7 [[media: Wiki - IC socket 7-14.jpg | IC socket pin 7 and pin 14]]
|}

<li>Does the previously bad channel now work? If it does:
:#Turn OFF AC power
:#Install PIC chip U7
:#Begin testing again where previous failure was noted

<li>Turn OFF AC power

<li>Replace the opto (M9-M16) controlling the bad channel
:*Return to step 23 and repeat tests with the new opto

<li>Continue here if replacing the opto did not fix the problem

<li>Turn OFF AC power

<li>Remove the opto (M9-M16) controlling the bad channel

<li>Turn ON AC power

 

<blockquote> <center>'''SAFETY NOTICE:''' 
'''In the following step you will be using a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] (small piece of insulated wire) to jump 120 VAC from one pin to another. You need to be very sure that you know what pins you are putting the jumper to before you proceed. Applying 120 VAC to the wrong location could/can cause some very undesirable results.'''. </center></blockquote>

 

<li>Momentarily use a [[media:Wiki - TSG Renard SS jumper wire.jpg | jumper wire]] and connect [[media:Wiki - 6 Pin IC Socket 4-6.jpg | between pins 4 and 6 of the opto socket]]

<li>If the lights still do not come on, it should only be one of the following things:
::*Bad triac
::*Bad/open triac gate resistor
::*Bad solder joints on the triac, opto socket, triac gate resistor or the terminal block

<li>If the lights did come on, measure the voltage at the [[media:Wiki - 6 Pin IC Socket 1.jpg | opto socket pin 1]]
:It should be 5 VDC
:*If incorrect, check the current limiting resistor (R18-R25) associated with that opto. You should be able to read approx 5 VDC on both sides of the resistor.
:*If correct, then something must have been overlooked during the troubleshooting process. Turn OFF the AC power and reinstall any removed components, then restart the troubleshooting process.

<li>Turn OFF AC power

<li>Remove the opto (M1-M16) controlling the bad channel

<li>Turn ON AC power

<li>Is the test light still ON?
:*If the light is still ON then it could be either a bad triac or possibly a bridged solder joint on the triac, opto socket, triac gate resistor or the terminal block.
:*If the light is OFF, then replace the opto with a new one and retest

</ol>

==Related Links==
:[[The Renard SS16 Controller Board]]

:[[Beginners Setup Guide The Renard SS16]]

:[[Assembly Instructions The Renard SS16]]

:[http://doityourselfchristmas.com/forums/showthread.php?6663-The-Renard-SS-16-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[The_Renard_SS16_Controller_Board#Firmware | Renard SS Firmware]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS16]]
[[Category:DIYC Index]]

Part Substitutions

2012-10-29T00:25:24Z

Ravinglunatic: /* Diodes, LEDs, Triacs */

==Introduction==

:This page is intended to provide members with a resource to see what parts are interchangeable between the various DIYC boards.

:This page is by no means the “gospel” of what parts can or cannot be interchanged.

==IC Chips==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" | PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|SN65LBC176AP ||Differential Bus Transceivers|| SN65LBC176PE4 511-ST485BN 595-SN65176BP||Renard 16 Renard 24 Renard 64 Renard SS
|-
|579-PIC16F688-I/P||PIC Microcontroller||579-PIC16F688-E/P ||Renard 16 Renard 24 Renard 64 Renard SS
|-
|782-H11AA1||Optocoupler, Bi-Directional Input|| ||Renard 16 Renard 24 Renard SS
|-
|859-MOC3023||Optoisolator, Triac Driver|| ||Renard 16 Renard 24 Renard SS SSRez
|-
|571-1-390261-2||IC Socket, 8 pin (for U1 & U2)||575-193308||Renard 16 Renard 24 Renard 64 Renard SS
|-
|571-1-390261-3||IC Socket, 14 pin (for U3–U5)||575-199314||Renard 16 Renard 24 Renard 64 Renard SS
|-
|571-1-390261-1||IC Socket, 6 pin (for U8–U31)|| ||Renard 16 Renard 24 Renard 64 Renard SS SSRez
|}

==Voltage Regulators==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" |PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|821-TS7805CZ||5VDC Voltage Regulator||511-L7805CV||Renard 16 Renard 24 Renard 24LV
|-
|511-L4940V5||Regulator, LDO, 5V, 1.5A|| ||Renard 64
|-
|511-LF50CVDG||Regulator, LDO, 5V, .5A||511-LF50CV (Basically the same item but with a thinner tab, so care needs to used when installing the heatsink)||Renard SS
|-
|532-574502B00||Heatsink for Voltage Regulator|| ||Renard 16
|-
|532-577102B00||Heatsink for Voltage Regulator|| ||Renard SS
|-
|532-7136DG||Heatsink for Voltage Regulator||532-7139DG||Renard 24 Renard 24LV
|}

==Diodes, LEDs, Triacs==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" | PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|78-1N5239B||Diode, Zener 9.1V .5W||78-1N5239B-TAP||Renard 16 Renard 24 Renard 24LV Renard 64 Renard SS
|-
|78-1N5229B||Diode, Zener 4.3V .5W||78-1N5229B-TAP 512-1N5229B_T50A||Renard 16 Renard 24 Renard 24LV Renard 64 Renard SS
|-
|604-WP63ID||LED, 5mm Red||Any standard 3mm or 5mm LED will work||Renard 24 Renard 24LV
|-
|604-WP1503GD||LED, 5mm Green||Any standard 3mm or 5mm LED will work||Renard 24 Renard 24LV
|-
|604-WP7104EC||LED, 3mm Red||Any standard 3mm LED will work||Renard 16
|-
|604-WP710A10IT||LED, 3mm Red||Any standard 3mm LED will work||Renard SS
|-
|604-WP710A10GT||LED, 3mm Green||Any standard 3mm LED will work||Renard 16 Renard 64 Renard SS SSRez
|-
|859-LTL-403G||LED, Rectangular, Green||859-LTL-403HR - Red 859-LTL-403Y - Yellow ||Renard 64
|-
|625-1N4001-E3||Diode|| ||Renard 16 Renard 24 Renard 24LV
|-
|625-1N5817-E3||Schottky Diode (20V, 1A)||625-1N5817-E3/4 ||Renard 64 Renard SS
|-
|821-DB102G||Bridge Rectifier, 1A 100V||DB103||Renard 24HC Renard 24LV
|-
|511-BTA08-400B||Triac, 8A 400V||511-BTA04-700T Triac, 4A 700V (alternative Triac for use with LED light strands - See "EOL" Note Below)||Renard 16 Renard 24
|-
|511-BTA04-700T||Triac, 4A 700V Update: Now listed as EOL or "End of Life"||BTA06-600TRG||SSRez REN24HC
|-
|511-BTA04-700T
|colspan="2"|This triac (the original preferred triac for the Renard SS controllers) is no longer being manufactured and generally no longer available from parts suppliers. This note is included here to provide information on why this triac was replaced for the Renard SS controllers so users will not be concerned about having these triacs in any existing Renard SS controllers.||Renard SS
|-
|511-BTA06-600CW ||Triac, 6A 600V|| ||Renard SS
|}

==Resistors==

:As a general “rule of thumb” for DIYC projects, you can substitute any resistor of equal value that also has a power rating equal to/or greater for any of the following resistors. The material that the resistor is made of (ie: carbon film or metal film) is not a critical factor for DIYC projects.

{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center"| PART NUMBER (Mouser PN# unless noted)
!width="300" align="center"| NOMENCLATURE
!width="175" align="center"| POSSIBLE SUBSTITUTE PARTS
!width="100" align="center"| SYSTEMS USED ON
|-
|291-120-RC||Resistor, Carbon Film 120 ohms 1/4W 5%||271-120-RC 660-MF1/4DCT52R1200F||Renard 16 Renard 24 Renard 64 Renard SS
|-
|291-1K-RC||Resistor, Carbon Film 1K ohms 1/4W 5%||271-1K-RC 660-MF1/4DC1001F (Renard 24 ZC resistors)||Renard 24
|-
|299-1K-RC||Resistor, Carbon Film 1K ohms 1/8W 5%||271-1K-RC 660-MF1/4DC1001F (Incoming data circuit resistors only)||Renard 16 Renard 24 Renard 64 Renard SS
|-
|299-27K-RC||Resistor, Carbon Film 27K ohms 1/8W 5%||271-27K-RC 660-MF1/4DLT52R2702F||Renard 16 Renard 24 Renard 64 Renard SS
|-
|291-680-RC||Resistor, Carbon Film 680 ohms 1/4W 5%||271-680-RC||Renard 24 SSRez
|-
|299-680-RC||Resistor, Carbon Film 680 ohms 1/8W 5%|| ||Renard 64 Renard SS
|-
|291-180-RC ||Resistor, Carbon Film 180 ohms 1/4W 5%||271-180-RC 273-180-RC||Renard 16 Renard 24 Renard SS SSRez
|-
|71-CCF60-15K-E3||Resistor, Metal Film 15K ohms 3/4W 1%|| ||Renard 16
|-
|291-750-RC||Resistor, Carbon Film 750 ohms 1/4W 5%||660-CFS1/4CT52R751J||Renard SS
|-
|299-750-RC||Resistor, Carbon Film 750 ohms 1/8W 5%|| ||Renard 64
|-
|299-330-RC||Resistor, Carbon Film 330 ohms 1/8W 5%|| ||Renard 64
|-
|266-680||Resistor Network, 10 pin, 680ohms 2%|| ||Renard 16
|-
|264-330||Resistor Network, 6 pin, 330ohms 2%|| ||Renard SS
|-
|652-4608X-1LF-680||Resistor Network, 8 pin, 680ohms, Bussed 2%|| ||Renard 64
|}

==Capacitors==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center"|PART NUMBER (Mouser PN# unless noted)
!width="300" align="center"|NOMENCLATURE
!width="175" align="center"|POSSIBLE SUBSTITUTE PARTS
!width="100" align="center"|SYSTEMS USED ON
|-
|81-RPEE41H105M4K1E12||Capacitor, Monolithic Radial Lead 50V 1uF|| ||Renard 16
|-
|80-C410C104M5U||Capacitor, Axial Ceramic 50V 0.1uF || ||Renard 16
|-
|581-SA105E104MAR||Capacitor, Axial Ceramic 50V 0.1uF || ||Renard 24
|-
|140-HTRL25V10-RC||Capacitor, Electrolytic 25V 10uF 105°C|| ||Renard 24
|-
|140-XRL25V1.0-RC||Capacitor, Electrolytic 25V 1uF 85°C|| ||Renard 24
|-
|667-ECA-1CM682||Capacitor, Electrolytic 16V 6800uF 85°C||140-REA682M1CBK1632P 140-XRL16V6800-RC (EOL)||Renard 64
|-
|140-REA470M1CBK0511P||Capacitor, Electrolytic 16V 47uF 85°C||647-UVR1C470MDD1TD 647-UVR1C470MDD1TA ||Renard SS
|-
|140-REA222M1CBK1320P||Capacitor, Electrolytic 16V 2200uF 85°C||647-UVR1C222MHD1TO 871-B41827A4228M000 ||Renard SS
|-
|80-C322C104K5R||Capacitor, Radial Ceramic 50V 0.1uF|| ||Renard 64 Renard SS
|-
|667-ECA-1CM470||Capacitor, Electrolytic 16V 47uF 85°C||75-515D476M016JA6AE3 ||Renard 64
|}

==Other==
{| border="1" cellpadding="10" style="text-align: left;"
!width="175" align="center" | PART NUMBER (Mouser PN# unless noted)
!width="300" align="center" | NOMENCLATURE
!width="175" align="center" | POSSIBLE SUBSTITUTE PARTS
!width="100" align="center" | SYSTEMS USED ON
|-
|838-3FD-320||Transformer, Dual Primary/Secondary||838-3FD-316||Renard 24
|-
|838-3FS-312||Transformer, Single Primary/Dual Secondary|| ||Renard SS
|-
|520-TCF1843-X||Crystal Clock Oscillator, 18.432 MHz (full size)||ACO-18.432MHZ-EK||Renard 24
|-
|815-ACH-18.432-EK||Crystal Clock Oscillator, 18.432 MHz (half size)||520-TCH1843-X ||Renard 16 Renard 64 Renard SS
|-
|538-22-03-2021||Header, 2-Pin PCB
|rowspan="2"|538-22-28-4360 Header, 36 Pin Breakaway (used to make smaller headers)||Renard 16 Renard 64 Renard SS
|-
|538-22-03-2031||Header, 3-Pin PCB||Renard 24
|-
|151-8000||Shunt||571-3828115||Renard 16 Renard 24 Renard 64 Renard SS
|-
|504-GMA-10||Fuse, Fast Acting 10A 125VAC|| ||Renard SS
|-
|504-GMA-15||Fuse, Fast Acting 15A 125VAC|| ||Renard 16 Renard 24
|-
|504-1A3399-10||Holder, Fuse Clip PCB mount 5mm|| ||Renard 16
|-
|534-3517||Holder, Fuse Clip PCB mount 5mm|| ||Renard 24 Renard SS SSRez
|-
|534-3527C||Cover, Fuse Clip|| || Renard SS
|-
|571-5556416-1||Jack, Modular RJ45 PCB Mount Top Entry|| 571-55202594 538-95503-2881||Renard 24 Renard 64 Renard SS SSRez
|-
|571-5520251-4||Jack, Modular RJ45 PCB Mount Side Entry|| ||Renard 16 Renard 64 SSRez
|-
|636-182-009-213R531||Connector, D-Sub Female, Rt Angle PCB mount, DE9`|| ||Renard 64
|-
|152-3409||Connector, D-Sub Female, Rt Angle PCB mount, DE9`|| ||Renard SS
|-
|538-39890-0302||Terminal Block, 2 Pos 5.0 mm|| ||Renard 16
|-
|571-2828372||Terminal Block, 2 Pos 5.08 mm|| ||Renard SS SSRez
|-
|571-7969492||Terminal Block, 2 Pos (Input Power)||158-P02EHK508V2-E||Renard SS
|-
|571-7969494||Terminal Block, 4 Pos (Input Power)|| ||Renard 24
|-
|571-2828376||Terminal, 6 Pos||Three of 571-7969492||Renard 24 Opt#1
|-
|651-1725041||Terminal, Dbl Stack 4 Pos|| ||Renard 24 Opt#1
|-
|534-1287||Terminal, Spade|| ||Renard 24 Opt#2
|-
|534-4902||Male Sturdi-mount Terminal|| ||Renard 64
|-
|159-2215||Vinyl Insulated Couplers (Female)|| ||Renard 64

|}

[[Category:DIYC Controllers]]
[[Category:DIYC Hardware]]
[[Category:General Info]]
[[Category:Renard]]
[[Category:Renard SS8]]
[[Category:Renard SS16]]
[[Category:Renard SS24]]
[[Category:Renard 24]]
[[Category:Renard 48LSD]]
[[Category:Renard 64XC]]
[[Category:Renard64]]
[[Category:Renard16 (xmus)]]
[[Category:Ren-C]]
[[Category:Ren-T]]
[[Category:Ren-W]]
[[Category:SSR]]
[[Category:The Grinch]]
[[Category:Olsen 595]]
[[Category:Firegod and Helix]]
[[Category:RPMs DMX Designs]]
[[Category:DIYC Index]]

Assembly Instructions The Renard SS24

2012-10-15T03:17:14Z

Ravinglunatic:

==Board Assembly==

:The following sequence of steps is by no means the only way to assemble the Renard SS24. It is simply a suggested order of events to achieve the desired goal.

:'''NOTE:''' The part numbers referenced in the following instructions are those taken from the [[Assembly Instructions The Renard SS24#Parts Listing (BOM) | Renard SS24 BOM]].

{| border="0" cellpadding="10" style="text-align: left;"
!width="300"|
!width="200"|
|-
|

* '''1''' - Start by checking the PCB over for any obvious production faults. Check for traces that end abruptly or have cracks/breaks in them. Also check that all holes are clear.
|| [[Image:Wiki - Renard SS24 PCB.jpg | 200px]]
|-
|
* '''2''' - Install four diodes D1 thru D4 (PN# 625-1N5817-E3). The diodes will have a silver/grey stripe on a black body. Make sure that this stripe lines up with the stripe on the PCB silk screen (to the left).
|| [[Image:Wiki - Renard SS24 Assembly Step02.jpg | 200px]]
|-
|
* '''3''' - Install two 750 ohm resistors R1 & R2 (PN# 291-750-RC). Make sure that the resistors have a value of 750 ohms (violet/green/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step03.jpg | 200px]]
|-
|
* '''4''' - Install the 120 ohm resistor R3 (PN# 291-120-RC). Make sure that the resistor has a value of 120 ohms (brown/red/brown/gold stripes). This resistor have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step04.jpg | 200px]]
|-
|
* '''5''' - Install two 1K ohm resistors R4, R7 (PN# 299-1K-RC). Make sure that the resistors have a value of 1K ohm (brown/black/red/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step05.jpg | 200px]]
|-
|
* '''6''' - Install three 27K ohm resistors R5, R8, R9 (PN# 299-27K-RC). Make sure that the resistors have a value of 27K ohms (red/violet/orange/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step06.jpg | 200px]]
|-
|
* '''7''' - Install zener diode D5 (PN# 78-1N5229B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the left).
|| [[Image:Wiki - Renard SS24 Assembly Step07.jpg | 200px]]
|-
|
* '''8''' - Install zener diode D6 (PN# 78-1N5239B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the right).
|| [[Image:Wiki - Renard SS24 Assembly Step08.jpg | 200px]]
|-
|
* '''9''' - Install 25 680 ohm resistors R6, R10 thru R33 (PN# 299-680-RC). Make sure that the resistors have a value of 680 ohms (blue/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step09.jpg | 200px]]
|-
|
* '''10''' - Install 24 180 ohm resistors R34 thru R57 (PN# 291-180-RC). Make sure that the resistors have a value of 180 ohms (brown/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step10.jpg | 200px]]
|-
|
* '''11''' - Install three 0.1uF capacitors C3, C4 & C5 (PN# 80-C322C104K5R). These capacitors have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step11.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>The following resistor network is a "bussed" type resistor network. This means that the five resistor components (pins 2-6) are all connected in a common buss to pin 1. Installing the resistor network backwards will cause a multitude of malfunctions. So please take the time to make sure it is installed correctly.</blockquote>
|-
|
* '''12''' - Install the 330 ohm resistor network RN1 (PN# 264-330-RC). The resistor network should have a dot on it to indicate pin 1. Insert pin 1 of the resistor network into the square solder pad (to the left).
|| [[Image:Wiki - Renard SS24 Assembly Step12.jpg | 200px]]
|-
|
* '''13a''' - Install four green LEDs PWR (D7), HB, ZC & SD (PN# 604-WP710A10GT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.

* '''13b''' - Install two red LEDs FE & OE (PN# 604-WP710A10IT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.
|| [[Image:Wiki - Renard SS24 Assembly Step13.jpg | 200px]]
|-
|
* '''14''' - Install three 2-pin vertical headers JP1, JP2 & JP3 (PN# 538-22-03-2021). These headers have no polarity to worry about.
|| [[Image:Wiki - Renard SS24 Assembly Step14.jpg | 200px]]
|-
|
* '''15''' - Install the clock oscillator U3 (PN# 815-ACH-18.432-EK). The oscillator must be installed in the correct orientation. The oscillator has three rounded corners and one squared corner, make sure that the squared corner is positioned to match the PCB silkscreen (upper left corner).
|| [[Image:Wiki - Renard SS24 Assembly Step15.jpg | 200px]]
|-
|
* '''16''' - Install the voltage regulator U1 (PN# 511-LF50CV). The voltage regulator must be installed correctly. The voltage regulators tab/heat sink must be aligned with wider line of the PCB silkscreen outline (facing towards the PCB top edge).
|| [[Image:Wiki - Renard SS24 Assembly Step16.jpg | 200px]]
|-
|
* '''17''' - Install the 2200uF capacitor C1 (PN# 140-REA222M1CBK1320P). This capacitor is polarized and must be installed correctly. The capacitor should have a black stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS24 Assembly Step17.jpg | 200px]]
|-
|
* '''18''' - Install the 47uF capacitor C2 (PN# 140-REA470M1CBK0511P). This capacitor is polarized and must be installed correctly. The capacitor should have a silver/grey stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS24 Assembly Step18.jpg | 200px]]
|-
|
* '''19''' - Install four fuse clips (PN# 534-3517) '''Note: they are directional for proper fit of the fuse.''' A helpful installation tip here would be to put a fuse in the clips when you position them in their mounting holes. This will help keep them correctly aligned so that the fuse will fit properly.
|| [[Image:Wiki - Renard SS24 Assembly Step19.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of the following IC sockets must be aligned with the square solder pad. Another way to verify that you installed them correctly is to make sure that the notch on the socket is aligned with the notch on the PCB silkscreen outline. </blockquote>
|-
|
* '''20''' - Install two 8-pin IC sockets for U4 & U5 (PN# 571-1-390261-2).
|| [[Image:Wiki - Renard SS24 Assembly Step20.jpg | 200px]]
|-
|
* '''21''' - Install three 14-pin IC sockets for U6, U7 & U8 (PN# 571-1-390261-3).
|| [[Image:Wiki - Renard SS24 Assembly Step21.jpg | 200px]]
|-
|
* '''22''' - Install 25 6-pin IC sockets for U2, M1 thru M24 (PN# 571-1-390261-1).
|| [[Image:Wiki - Renard SS24 Assembly Step22.jpg | 200px]]
|-
|
* '''23''' - Install 24 triacs T1 thru T24 (PN# 511-BTA06-600CW). The triacs must be installed correctly. The triac tab/heat sink must be aligned with wider line of the PCB silkscreen outline. The tab/heat sink of the odd numbered triacs will facing the even numbered triacs and vice versa.
|| [[Image:Wiki - Renard SS24 Assembly Step23.jpg | 200px]]
|-
|
* '''24''' - Install 24 terminal blocks for Ch1 thru Ch24 (PN# 571-2828372). These terminal blocks have a small interlocking tab that allows the terminals to be "stacked" together to create a larger terminal block. It is easier to go ahead and "stack" twelve terminal blocks together first and then mount them on the PCB.
|| [[Image:Wiki - Renard SS24 Assembly Step24A.jpg | 200px]]

[[Image:Wiki - Renard SS24 Assembly Step24.jpg | 200px]]
|-
|
* '''25''' - Install two terminal blocks for 120V input (PN# 571-7969492).
|| [[Image:Wiki - Renard SS24 Assembly Step25.jpg | 200px]]
|-
|
* '''26''' - Install the transformer TF1 (PN# 838-3FS-312).
|| [[Image:Wiki - Renard SS24 Assembly Step26.jpg | 200px]]
|-
|
* '''27''' - Install two RJ45 modular jacks J1 & J2 (PN# 571-5556416-1). Due to minor variations in manufacturing, some RJ45 jacks are a tighter fit than others. Care should be taken to ensure that the pins are aligned first before applying too much pressure to seat the locking lugs through the board.
|| [[Image:Wiki - Renard SS24 Assembly Step27.jpg | 200px]]
|-
|
* '''28''' - Install the DE9 connector JDP1 (PN# 152-3409).
|| [[Image:Wiki - Renard SS24 Assembly Step28.jpg | 200px]]
|-
|colspan="2" |<blockquote> If you are unsure about your ability to build this board, then you should go to [[Beginners Setup Guide The Renard SS24 | The Beginner's Setup Guide]] at this point. [[Beginners Setup Guide The Renard SS24 | The Beginner's Setup Guide]] will walk you thru some initial tests to make sure that everything is working correctly before inserting the IC chips. </blockquote>
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of each IC must be aligned with pin 1 of the corresponding socket. This can be verified by noting that the notch on the IC is aligned with the notch on the socket.
|-
|
* '''29''' - Install the H11AA1 optocoupler U2 (PN# 782-H11AA1).
|| [[Image:Wiki - Renard SS24 Assembly Step29.jpg | 200px]]
|-
|
* '''30''' - Install three PIC microcontrollers U6, U7 & U8 (PN# 579-PIC16F688-I/P). The PICs need to be programmed with the appropriate firmware before installation. More info on programming PICs can be found [http://www.doityourselfchristmas.com/forums/showpost.php?p=3346&postcount=1 here.]
|| [[Image:Wiki - Renard SS24 Assembly Step30.jpg | 200px]]
|-
|
* '''31''' - Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
|| [[Image:Wiki - Renard SS24 Assembly Step31.jpg | 200px]]
|-
|
* '''32''' - Install 24 optoisolators M1 thru M24 (PN# 859-MOC3023).
 
::'''NOTE:''' The optoisolators are too small to have a notch to use as an alignment guide. Pin 1 is usually notated by a white dot next to it.
|| [[Image:Wiki - Renard SS24 Assembly Step32.jpg | 200px]]
|-
|
* '''33''' - Install the heat sink (PN# 532-577102B00) on voltage regulator U1. The mounting hardware and heat transfer compound are not included in the BOM since any common hardware can be used to attach the heat sink. If you don't have any heat transfer compound handy, you can use something like PN# 532-249. In the picture the heat sink is attached using a #4-40 x 3/8" machine screw and nut found at home depot.
|| [[Image:Wiki - Renard SS Voltage Regulator to Heat Sink.jpg | 200px]]
|-
|
* '''34''' - Install two fuses (PN# 504-GMA-10) and two fuse covers (PN# 534-3527C).
|| [[Image:Wiki - Renard SS24 Assembly Step34.jpg | 200px]]
|}

<center>'''Completed Renard SS24'''</center>

<center>[[Image:Wiki - Renard SS24 Completed Board.jpg | 800px]]</center>

<center>'''Congratulations! You have finished building your Renard SS24!'''</center>

==Triac Heat Sink==

:A simple heat sink can be fabricated from .5"x.5"x.060" (1/16”) angle aluminum available at your local home improvement store. You can use a larger size angle if desired, but you have to keep with the 1/16" thickness. A template for the hole pattern can be found [[media:Renard SS24 heatsink template.pdf | here]]. '''The triac listed in the BOM has an isolated tab''', so no isolators are needed.

:Another method for making a heat sink is to use flat aluminum (1/16” thick) instead of angled. The heat sinks most commonly included in group buys are made in this fashion. The hole pattern is the same as [[media:Renard SS24 heatsink template.pdf | above]] and the overall dimensions are shown [[media:Renard SS Heat Sink Pattern.jpg | here]].

:A small amount of heat transfer compound should be applied between the heat sink and the tab of the triacs. You can use the same compounds that are used on computer CPU chips and their heat sinks. If you don't have any available locally, you can always use something like Mouser PN# 532-249.

==Parts Listing (BOM)==

<blockquote>'''IMPORTANT BOM INFORMATION:''' </blockquote>

<blockquote>Mouser part numbers are listed (unless otherwise noted) as a means of simplifying the listing. Mouser is not the only place to get these parts, they are used as the reference since they tend to have all the parts needed to complete the project. However, the parts can be procured from any electronics parts source that you prefer. </blockquote>

<blockquote>In the event that any of the following parts are not in stock at Mouser when you decide to order them, you can check the [[Part Substitutions]] wiki page and see if there any suggestions for alternative parts.</blockquote>

{| border="1" cellpadding="10" style="text-align: center;"
!width="200"| PART NUMBER (Mouser PN# unless noted)
!width="50"| QTY
!width="100"| REF
!width="350"| NOMENCLATURE
|-
|511-LF50CV ||1||U1
|align="left"|5 VDC Voltage Regulator
|-
|532-577102B00||1|| 
|align="left"|Heatsink for Voltage Regulator
|-
|782-H11AA1||1||U2
|align="left"|Optocoupler, Bi-Directional Input
|-
|815-ACH-18.432-EK||1||U3
|align="left"|Crystal Clock Oscillator, 18.432 MHz
|-
|511-ST485BN ||2||U4, U5
|align="left"|Differential Bus Transceivers
|-
|571-1-390261-2||2|| 
|align="left"|IC Socket, 8 pin (for U4 & U5)
|-
|579-PIC16F688-I/P||3||U6-U8
|align="left"|PIC Microcontroller
|-
|571-1-390261-3||3|| 
|align="left"|IC Socket, 14 pin (for U6-U8)
|-
|859-MOC3023||24||M1-M24
|align="left"|Optoisolator, Triac Driver
|-
|571-1-390261-1||25|| 
|align="left"|IC Socket, 6 pin (for U2, M1-M24)
|-
|511-BTA06-600CW||24||T1-T24
|align="left"|Triac, 6A 600V
|-
|291-750-RC||2||R1, R2
|align="left"|Resistor, Carbon Film 750 ohms 1/4W 5%
|-
|291-120-RC||1||R3
|align="left"|Resistor, Carbon Film 120 ohms 1/4W 5%
|-
|299-1K-RC||2||R4, R7
|align="left"|Resistor, Carbon Film 1K ohms 1/8W 5%
|-
|299-27K-RC||3||R5, R8, R9
|align="left"|Resistor, Carbon Film 27K ohms 1/8W 5%
|-
|299-680-RC||25||R6, R10-R33
|align="left"|Resistor, Carbon Film 680 ohms 1/8W 5%
|-
|291-180-RC||24||R34-R57
|align="left"|Resistor, Carbon Film 180 ohms 1/4W 5%
|-
|264-330-RC ||1||RN1
|align="left"|Resistor Network, 6 pin, 330ohms 2%
|-
|625-1N5817-E3||4||D1-D4
|align="left"|Diode
|-
|78-1N5239B||1||D6
|align="left"|Diode, Zener 9.1V .5W
|-
|78-1N5229B||1||D5
|align="left"|Diode, Zener 4.3V .5W
|-
|604-WP710A10IT||2||FE, OE
|align="left"|LED, 3mm Red
|-
|604-WP710A10GT||4||PWR, HB, ZC, SD
|align="left"|LED, 3mm Green
|-
|140-REA222M1CBK1320P||1||C1
|align="left"| Radial Electrolytic Capacitor 16V 2200uF 20%
|-
|140-REA470M1CBK0511P||1||C2
|align="left"| Radial Electrolytic Capacitor 16V 47uF 20%
|-
|80-C322C104K5R ||3||C3-C5
|align="left"|Capacitor, Radial Ceramic 50V 0.1uF
|-
|571-2828372||24||Channel Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|571-7969492||2||Power Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|152-3409||1||JDP1
|align="left"| D-Sub Connectors, Right Angle DE9
|-
|571-5556416-1||2||J1, J2
|align="left"|Jack, Modular RJ45 PCB Mount Top Entry
|-
|538-22-03-2021||3||JP1-JP3
|align="left"|Header, 2 Pin
|-
|151-8000||3|| 
|align="left"|Shunt
|-
|504-GMA-10||2||F1, F2
|align="left"|Fuse, Fast Acting 10A
|-
|534-3517||4|| 
|align="left"|Holder, Fuse Clip PCB mount 5mm
|-
|534-3527C||2|| 
|align="left"|Cover, Fuse
|-
|838-3FS-312||1||TF1
|align="left"| Power Transformers 12.6VCT@.2A 6.3V@.4A Single Primary
|}

If you are planning on ordering from [http://www.mouser.com Mouser Electronics] you can use this [http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=77432d1307 Shared Project] to make it easier to order the parts.

==Related Links==
:[[The Renard SS24 Controller Board]]

:[[Beginners Setup Guide The Renard SS24]]

:[[Troubleshooting_Guide_The_Renard_SS24 | Troubleshooting Guide The Renard SS24]]

:[http://doityourselfchristmas.com/forums/showthread.php?6664-The-Renard-SS-24-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS24]]
[[Category:DIYC Index]]

Assembly Instructions The Renard SS16

2012-10-15T03:15:03Z

Ravinglunatic:

==Board Assembly==

:The following sequence of steps is by no means the only way to assemble the Renard SS16. It is simply a suggested order of events to achieve the desired goal.

:'''NOTE:''' The part numbers referenced in the following instructions are those taken from the [[Assembly Instructions The Renard SS16#Parts Listing (BOM) | Renard SS16 BOM]].

{| border="0" cellpadding="10" style="text-align: left;"
!width="300"|
!width="200"|
|-
|

*'''1''' - Start by checking the PCB over for any obvious production faults. Check for traces that end abruptly or have cracks/breaks in them. Also check that all holes are clear.
|| [[Image:Wiki - Renard SS16 PCB.jpg | 200px]]
|-
|
*'''2''' - Install four diodes D1 thru D4 (PN# 625-1N5817-E3). The diodes will have a silver/grey stripe on a black body. Make sure that this stripe lines up with the stripe on the PCB silk screen (to the left).
|| [[Image:Wiki - Renard SS16 Assembly Step02.jpg | 200px]]
|-
|
*'''3''' - Install two 750 ohm resistors R1 & R2 (PN# 291-750-RC). Make sure that the resistors have a value of 750 ohms (violet/green/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step03.jpg | 200px]]
|-
|
*'''4''' - Install the 120 ohm resistor R3 (PN# 291-120-RC). Make sure that the resistor has a value of 120 ohms (brown/red/brown/gold stripes). This resistor have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step04.jpg | 200px]]
|-
|
*'''5''' - Install two 1K ohm resistors R4, R7 (PN# 299-1K-RC). Make sure that the resistors have a value of 1K ohm (brown/black/red/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step05.jpg | 200px]]
|-
|
*'''6''' - Install three 27K ohm resistors R5, R8, R9 (PN# 299-27K-RC). Make sure that the resistors have a value of 27K ohms (red/violet/orange/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step06.jpg | 200px]]
|-
|
*'''7''' - Install zener diode D5 (PN# 78-1N5229B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the left).
|| [[Image:Wiki - Renard SS16 Assembly Step07.jpg | 200px]]
|-
|
*'''8''' - Install zener diode D6 (PN# 78-1N5239B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the right).
|| [[Image:Wiki - Renard SS16 Assembly Step08.jpg | 200px]]
|-
|
*'''9''' - Install 17 680 ohm resistors R6, R10 thru R25 (PN# 299-680-RC). Make sure that the resistors have a value of 680 ohms (blue/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step09.jpg | 200px]]
|-
|
*'''10''' - Install 16 180 ohm resistors R26 thru R41 (PN# 291-180-RC). Make sure that the resistors have a value of 180 ohms (brown/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step10.jpg | 200px]]
|-
|
*'''11''' - Install two 0.1uF capacitors C3, C4 (PN# 80-C322C104K5R). These capacitors have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step11.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>The following resistor network is a "bussed" type resistor network. This means that the five resistor components (pins 2-6) are all connected in a common buss to pin 1. Installing the resistor network backwards will cause a multitude of malfunctions. So please take the time to make sure it is installed correctly.</blockquote>
|-
|
*'''12''' - Install the 330 ohm resistor network RN1 (PN# 264-330-RC). The resistor network should have a dot on it to indicate pin 1. Insert pin 1 of the resistor network into the square solder pad (to the left).
|| [[Image:Wiki - Renard SS16 Assembly Step12.jpg | 200px]]
|-
|
*'''13a''' - Install four green LEDs PWR (D7), HB, ZC & SD (PN# 604-WP710A10GT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.

*'''13b''' - Install two red LEDs FE & OE (PN# 604-WP710A10IT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.
|| [[Image:Wiki - Renard SS16 Assembly Step13.jpg | 200px]]
|-
|
*'''14''' - Install three 2-pin vertical headers JP1, JP2 & JP3 (PN# 538-22-03-2021). These headers have no polarity to worry about.
|| [[Image:Wiki - Renard SS16 Assembly Step14.jpg | 200px]]
|-
|
*'''15''' - Install the clock oscillator U3 (PN# 815-ACH-18.432-EK). The oscillator must be installed in the correct orientation. The oscillator has three rounded corners and one squared corner, make sure that the squared corner is positioned to match the PCB silkscreen (upper left corner).
|| [[Image:Wiki - Renard SS16 Assembly Step15.jpg | 200px]]
|-
|
*'''16''' - Install the voltage regulator U1 (PN# 511-LF50CV). The voltage regulator must be installed correctly. The voltage regulators tab/heat sink must be aligned with wider line of the PCB silkscreen outline (facing towards the PCB top edge).
|| [[Image:Wiki - Renard SS16 Assembly Step16.jpg | 200px]]
|-
|
*'''17''' - Install the 2200uF capacitor C1 (PN# 140-REA222M1CBK1320P). This capacitor is polarized and must be installed correctly. The capacitor should have a black stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS16 Assembly Step17.jpg | 200px]]
|-
|
*'''18''' - Install the 47uF capacitor C2 (PN# 140-REA470M1CBK0511P). This capacitor is polarized and must be installed correctly. The capacitor should have a silver/grey stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS16 Assembly Step18.jpg | 200px]]
|-
|
*'''19''' - Install four fuse clips (PN# 534-3517). '''Note: they are directional for proper fit of the fuse.''' A helpful installation tip here would be to put a fuse in the clips when you position them in their mounting holes. This will help keep them correctly aligned so that the fuse will fit properly.

|| [[Image:Wiki - Renard SS16 Assembly Step19.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of the following IC sockets must be aligned with the square solder pad. Another way to verify that you installed them correctly is to make sure that the notch on the socket is aligned with the notch on the PCB silkscreen outline. </blockquote>
|-
|
*'''20''' - Install two 8-pin IC sockets for U4 & U5 (PN# 571-1-390261-2).
|| [[Image:Wiki - Renard SS16 Assembly Step20.jpg | 200px]]
|-
|
*'''21''' - Install two 14-pin IC sockets for U6 & U7 (PN# 571-1-390261-3).
|| [[Image:Wiki - Renard SS16 Assembly Step21.jpg | 200px]]
|-
|
*'''22''' - Install 17 6-pin IC sockets for U2, M1 thru M16 (PN# 571-1-390261-1).
|| [[Image:Wiki - Renard SS16 Assembly Step22.jpg | 200px]]
|-
|
*'''23''' - Install 16 triacs T1 thru T16 (PN# 511-BTA06-600CW). The triacs must be installed correctly. The triac tab/heat sink must be aligned with wider line of the PCB silkscreen outline. The tab/heat sink of the odd numbered triacs will facing the even numbered triacs and vice versa.
|| [[Image:Wiki - Renard SS16 Assembly Step23.jpg | 200px]]
|-
|
*'''24''' - Install 16 terminal blocks for Ch1 thru Ch16 (PN# 571-2828372). These terminal blocks have a small interlocking tab that allows the terminals to be "stacked" together to create a larger terminal block. It is easier to go ahead and "stack" eight terminal blocks together first and then mount them on the PCB.
|| [[Image:Wiki - Renard SS16 Assembly Step24A.jpg | 200px]]

[[Image:Wiki - Renard SS16 Assembly Step24.jpg | 200px]]
|-
|
*'''25''' - Install two terminal blocks for 120V input (PN# 571-7969492).
|| [[Image:Wiki - Renard SS16 Assembly Step25.jpg | 200px]]
|-
|
*'''26''' - Install the transformer TF1 (PN# 838-3FS-312).
|| [[Image:Wiki - Renard SS16 Assembly Step26.jpg | 200px]]
|-
|
*'''27''' - Install two RJ45 modular jacks J1 & J2 (PN# 571-5556416-1). Due to minor variations in manufacturing, some RJ45 jacks are a tighter fit than others. Care should be taken to ensure that the pins are aligned first before applying too much pressure to seat the locking lugs through the board.
|| [[Image:Wiki - Renard SS16 Assembly Step27.jpg | 200px]]
|-
|
*'''28''' - Install the DE9 connector JDP1 (PN# 152-3409).
|| [[Image:Wiki - Renard SS16 Assembly Step28.jpg | 200px]]
|-
|colspan="2" |<blockquote> If you are unsure about your ability to build this board, then you should go to [[Beginners Setup Guide The Renard SS16 | The Beginner's Setup Guide]] at this point. [[Beginners Setup Guide The Renard SS16 | The Beginner's Setup Guide]] will walk you thru some initial tests to make sure that everything is working correctly before inserting the IC chips. </blockquote>
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of each IC must be aligned with pin 1 of the corresponding socket. This can be verified by noting that the notch on the IC is aligned with the notch on the socket.
|-
|
*'''29''' - Install the H11AA1 optocoupler U2 (PN# 782-H11AA1).
|| [[Image:Wiki - Renard SS16 Assembly Step29.jpg | 200px]]
|-
|
*'''30''' - Install two PIC microcontrollers U6 & U7 (PN# 579-PIC16F688-I/P). The PICs need to be programmed with the appropriate firmware before installation. More info on programming PICs can be found [http://www.doityourselfchristmas.com/forums/showpost.php?p=3346&postcount=1 here.]
|| [[Image:Wiki - Renard SS16 Assembly Step30.jpg | 200px]]
|-
|
*'''31''' - Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
|| [[Image:Wiki - Renard SS16 Assembly Step31.jpg | 200px]]
|-
|
*'''32''' - Install 16 optoisolators M1 thru M16 (PN# 859-MOC3023).
 
::'''NOTE:''' The optoisolators are too small to have a notch to use as an alignment guide. Pin 1 is usually notated by a white dot next to it.
|| [[Image:Wiki - Renard SS16 Assembly Step32.jpg | 200px]]
|-
|
*'''33''' - Install the heat sink (PN# 532-577102B00) on voltage regulator U1. The mounting hardware and heat transfer compound are not included in the BOM since any common hardware can be used to attach the heat sink. If you don't have any heat transfer compound handy, you can use something like PN# 532-249. In the picture the heat sink is attached using a #4-40 x 3/8" machine screw and nut found at home depot.
|| [[Image:Wiki - Renard SS Voltage Regulator to Heat Sink.jpg | 200px]]
|-
|
*'''34''' - Install two fuses (PN# 504-GMA-10) and two fuse covers (PN# 534-3527C).
|| [[Image:Wiki - Renard SS16 Assembly Step34.jpg | 200px]]
|}

<center>'''Completed Renard SS16'''</center>

[[Image:Wiki - Renard SS16 Completed Board.jpg | 800px]]

<center>'''Congratulations! You have finished building your Renard SS16!'''</center>

==Triac Heat Sink==

:A simple heat sink can be fabricated from .5"x.5"x.060" (1/16”) angle aluminum available at your local home improvement store. You can use a larger size angle if desired, but you have to keep with the 1/16" thickness A template for the hole pattern can be found [[media:Renard SS16 heatsink template.pdf | here]]. '''The triac listed in the BOM has an isolated tab''', so no isolators are needed.

:Another method for making a heat sink is to use flat aluminum (1/16” thick) instead of angled. The heat sinks most commonly included in group buys are made in this fashion. The hole pattern is the same as [[media:Renard SS16 heatsink template.pdf | above]] and the overall dmensions are shown [[media:Renard SS Heat Sink Pattern.jpg | here]].

:A small amount of heat transfer compound should be applied between the heat sink and the tab of the triacs. You can use the same compounds that are used on computer CPU chips and their heat sinks. If you don't have any available locally, you can always use something like Mouser PN# 532-249.

==Parts Listing (BOM)==

<blockquote>'''IMPORTANT BOM INFORMATION:''' </blockquote>

<blockquote>Mouser part numbers are listed (unless otherwise noted) as a means of simplifying the listing. Mouser is not the only place to get these parts, they are used as the reference since they tend to have all the parts needed to complete the project. However, the parts can be procured from any electronics parts source that you prefer. </blockquote>

<blockquote>In the event that any of the following parts are not in stock at Mouser when you decide to order them, you can check the [[Part Substitutions]] wiki page and see if there any suggestions for alternative parts.</blockquote>

{| border="1" cellpadding="10" style="text-align: center;"
!width="200"| PART NUMBER (Mouser PN# unless noted)
!width="50"| QTY
!width="100"| REF
!width="350"| NOMENCLATURE
|-
|511-LF50CV ||1||U1
|align="left"|5 VDC Voltage Regulator
|-
|532-577102B00||1|| 
|align="left"|Heatsink for Voltage Regulator
|-
|782-H11AA1||1||U2
|align="left"|Optocoupler, Bi-Directional Input
|-
|815-ACH-18.432-EK||1||U3
|align="left"|Crystal Clock Oscillator, 18.432 MHz
|-
|511-ST485BN ||2||U4, U5
|align="left"|Differential Bus Transceivers
|-
|571-1-390261-2||2|| 
|align="left"|IC Socket, 8 pin (for U4 & U5)
|-
|579-PIC16F688-I/P||2||U6, U7
|align="left"|PIC Microcontroller
|-
|571-1-390261-3||2|| 
|align="left"|IC Socket, 14 pin (for U6, U7)
|-
|859-MOC3023||16||M1-M16
|align="left"|Optoisolator, Triac Driver
|-
|571-1-390261-1||17|| 
|align="left"|IC Socket, 6 pin (for U2, M1-M16)
|-
|511-BTA06-600CW||16||T1-T16
|align="left"|Triac, 6A 600V
|-
|291-750-RC||2||R1, R2
|align="left"|Resistor, Carbon Film 750 ohms 1/4W 5%
|-
|291-120-RC||1||R3
|align="left"|Resistor, Carbon Film 120 ohms 1/4W 5%
|-
|299-1K-RC||2||R4, R7
|align="left"|Resistor, Carbon Film 1K ohms 1/8W 5%
|-
|299-27K-RC||3||R5, R8, R9
|align="left"|Resistor, Carbon Film 27K ohms 1/8W 5%
|-
|299-680-RC||17||R6, R10-R25
|align="left"|Resistor, Carbon Film 680 ohms 1/8W 5%
|-
|291-180-RC||16||R26 – R41
|align="left"|Resistor, Carbon Film 180 ohms 1/4W 5%
|-
|264-330-RC ||1||RN1
|align="left"|Resistor Network, 6 pin, 330ohms 2%
|-
|625-1N5817-E3||4||D1-D4
|align="left"|Diode
|-
|78-1N5239B||1||D6
|align="left"|Diode, Zener 9.1V .5W
|-
|78-1N5229B||1||D5
|align="left"|Diode, Zener 4.3V .5W
|-
|604-WP710A10IT||2||FE, OE
|align="left"|LED, 3mm Red
|-
|604-WP710A10GT||4||PWR, HB, ZC, SD
|align="left"|LED, 3mm Green
|-
|140-REA222M1CBK1320P||1||C1
|align="left"| Radial Electrolytic Capacitor 16V 2200uF 20%
|-
|140-REA470M1CBK0511P||1||C2
|align="left"| Radial Electrolytic Capacitor 16V 47uF 20%
|-
|80-C322C104K5R ||2||C3, C4
|align="left"|Capacitor, Radial Ceramic 50V 0.1uF
|-
|571-2828372||16||Channel Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|571-7969492||2||Power Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|152-3409||1||JDP1
|align="left"| D-Sub Connectors, Right Angle DE9
|-
|571-5556416-1||2||J1, J2
|align="left"|Jack, Modular RJ45 PCB Mount Top Entry
|-
|538-22-03-2021||3||JP1-JP3
|align="left"|Header, 2 Pin
|-
|151-8000||3|| 
|align="left"|Shunt
|-
|504-GMA-10||2||F1, F2
|align="left"|Fuse, Fast Acting 10A
|-
|534-3517||4|| 
|align="left"|Holder, Fuse Clip PCB mount 5mm
|-
|534-3527C||2|| 
|align="left"|Cover, Fuse
|-
|838-3FS-312||1||TF1
|align="left"| Power Transformers 12.6VCT@.2A 6.3V@.4A Single Primary
|}

If you are planning on ordering from [http://www.mouser.com Mouser Electronics] you can use this [http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=9d07737602 Shared Project] to make it easier to order the parts.

==Related Links==
:[[The Renard SS16 Controller Board]]

:[[Beginners Setup Guide The Renard SS16]]

:[[Troubleshooting Guide The Renard SS16]]

:[http://doityourselfchristmas.com/forums/showthread.php?6663-The-Renard-SS-16-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

:[http://en.wikipedia.org/wiki/Electronic_symbol Electronic Symbols]

[[Category:Renard SS16]]
[[Category:DIYC Index]]

Assembly Instructions The Renard SS8

2012-10-15T03:11:09Z

Ravinglunatic:

==Board Assembly==

:The following sequence of steps is by no means the only way to assemble the Renard SS8. It is simply a suggested order of events to achieve the desired goal.

:'''NOTE:''' The part numbers referenced in the following instructions are those taken from the [[Assembly Instructions The Renard SS8#Parts Listing (BOM) | Renard SS8 BOM]].

{| border="0" cellpadding="10" style="text-align: left;"
!width="300"|
!width="200"|
|-
|
*'''1''' - Start by checking the PCB over for any obvious production faults. Check for traces that end abruptly or have cracks/breaks in them. Also check that all holes are clear.
|| [[Image:Wiki - Renard SS8 PCB.jpg | 200px]]
|-
|
*'''2''' - Install four diodes D1 thru D4 (PN# 625-1N5817-E3). The diodes will have a silver/grey stripe on a black body. Make sure that this stripe lines up with the stripe on the PCB silk screen (to the left).
|| [[Image:Wiki - Renard SS8 Assemble Step02.jpg | 200px]]
|-
|
*'''3''' - Install two 750 ohm resistors R1 & R2 (PN# 291-750-RC). Make sure that the resistors have a value of 750 ohms (violet/green/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step03.jpg | 200px]]
|-
|
*'''4''' - Install the 120 ohm resistor R3 (PN# 291-120-RC). Make sure that the resistor has a value of 120 ohms (brown/red/brown/gold stripes). This resistor have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step04.jpg | 200px]]
|-
|
*'''5''' - Install two 1K ohm resistors R4, R7 (PN# 299-1K-RC). Make sure that the resistors have a value of 1K ohm (brown/black/red/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step05.jpg | 200px]]
|-
|
*'''6''' - Install three 27K ohm resistors R5, R8, R9 (PN# 299-27K-RC). Make sure that the resistors have a value of 27K ohms (red/violet/orange/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step06.jpg | 200px]]
|-
|
*'''7''' - Install zener diode D5 (PN# 78-1N5229B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the left).
|| [[Image:Wiki - Renard SS8 Assemble Step07.jpg | 200px]]
|-
|
*'''8''' - Install zener diode D6 (PN# 78-1N5239B). The diode must be installed correctly. The diode should have a black stripe on the orange/red body. Make sure that this stripe lines up with the stripe on the PCB silkscreen (to the right).
|| [[Image:Wiki - Renard SS8 Assemble Step08.jpg | 200px]]
|-
|
*'''9''' - Install nine 680 ohm resistors R6, R10 thru R17 (PN# 299-680-RC). Make sure that the resistors have a value of 680 ohms (blue/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step09.jpg | 200px]]
|-
|
*'''10''' - Install eight 180 ohm resistors R18 thru R25 (PN# 291-180-RC). Make sure that the resistors have a value of 180 ohms (brown/grey/brown/gold stripes). These resistors have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step10.jpg | 200px]]
|-
|
*'''11''' - Install 0.1uF capacitor C3 (PN# 80-C322C104K5R). This capacitor has no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step11.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>The following resistor network is a "bussed" type resistor network. This means that the five resistor components (pins 2-6) are all connected in a common buss to pin 1. Installing the resistor network backwards will cause a multitude of malfunctions. So please take the time to make sure it is installed correctly.</blockquote>
|-
|
*'''12''' - Install the 330 ohm resistor network RN1 (PN# 264-330-RC). The resistor network should have a dot on it to indicate pin 1. Insert pin 1 of the resistor network into the square solder pad (to the left).

*'''13a''' - Install four green LEDs PWR, HB, ZC & SD (PN# 604-WP710A10GT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.

*'''13b''' - Install two red LEDs FE & OE (PN# 604-WP710A10IT). The LEDs are polarized and must be installed correctly. The short lead is the cathode and must be placed in the square solder pad.
 
|| [[Image:Wiki - Renard SS8 Assemble Step13.jpg | 200px]]
|-
|
*'''14''' - Install three 2-pin vertical headers JP1, JP2 & JP3 (PN# 538-22-03-2021). These headers have no polarity to worry about.
|| [[Image:Wiki - Renard SS8 Assemble Step12.jpg | 200px]]
|-
|
*'''15''' - Install the clock oscillator U3 (PN# 815-ACH-18.432-EK). The oscillator must be installed in the correct orientation. The oscillator has three rounded corners and one squared corner, make sure that the squared corner is positioned to match the PCB silkscreen (upper left corner).
|| [[Image:Wiki - Renard SS8 Assemble Step14.jpg | 200px]]
|-
|
*'''16''' - Install the voltage regulator U1 (PN# 511-LF50CV). The voltage regulator must be installed correctly. The voltage regulators tab/heat sink must be aligned with wider line of the PCB silkscreen outline (facing towards the PCB top edge).
|| [[Image:Wiki - Renard SS8 Assemble Step15.jpg | 200px]]
|-
|
*'''17''' - Install the 2200uF capacitor C1 (PN# 140-REA222M1CBK1320P). This capacitor is polarized and must be installed correctly. The capacitor should have a black stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS8 Assemble Step16.jpg | 200px]]
|-
|
*'''18''' - Install the 47uF capacitor C2 (PN# 140-REA470M1CBK0511P). This capacitor is polarized and must be installed correctly. The capacitor should have a silver/grey stripe on the body to indicate which lead is negative. The positive lead of the capacitor will be the longer lead. Make sure that the positive lead is placed in the square solder pad.
|| [[Image:Wiki - Renard SS8 Assemble Step17.jpg | 200px]]
|-
|
*'''19''' - Install two fuse clips (PN# 534-3517). '''Note: they are directional for proper fit of the fuse.''' A helpful installation tip here would be to put a fuse in the clips when you position them in their mounting holes. This will help keep them correctly aligned so that the fuse will fit properly.
|| [[Image:Wiki - Renard SS8 Assemble Step18.jpg | 200px]]
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of the following IC sockets must be aligned with the square solder pad. Another way to verify that you installed them correctly is to make sure that the notch on the socket is aligned with the notch on the PCB silkscreen outline. </blockquote>
|-
|
*'''20''' - Install two 8-pin IC sockets for U4 & U5 (PN# 571-1-390261-2).
|| [[Image:Wiki - Renard SS8 Assemble Step19.jpg | 200px]]
|-
|
*'''21''' - Install the 14-pin IC socket for U6 (PN# 571-1-390261-3).
|| [[Image:Wiki - Renard SS8 Assemble Step20.jpg | 200px]]
|-
|
*'''22''' - Install nine 6-pin IC sockets for U2, M1 thru M8 (PN# 571-1-390261-1).
|| [[Image:Wiki - Renard SS8 Assemble Step21.jpg | 200px]]
|-
|
*'''23''' - Install eight triacs T1 thru T8 (PN# 511-BTA06-600CW). The triacs must be installed correctly. The triac tab/heat sink must be aligned with wider line of the PCB silkscreen outline. The tab/heat sink will face towards the terminal blocks.
|| [[Image:Wiki - Renard SS8 Assemble Step22.jpg | 200px]]
|-
|
*'''24''' - Install eight terminal blocks for Ch1 thru Ch8 (PN# 571-2828372). These terminal blocks have a small interlocking tab that allows the terminals to be "stacked" together to create a larger terminal block. It is easier to go ahead and "stack" the eight terminal blocks together first and then mount them on the PCB.
|| [[Image:Wiki - Renard SS8 Assemble Step23A.jpg | 200px]]

[[Image:Wiki - Renard SS8 Assemble Step23.jpg | 200px]]
|-
|
*'''25''' - Install the terminal block for 120V input (PN# 571-7969492).
|| [[Image:Wiki - Renard SS8 Assemble Step24.jpg | 200px]]
|-
|
*'''26''' - *Install the transformer TF1 (PN# 838-3FS-312).
|| [[Image:Wiki - Renard SS8 Assemble Step26.jpg | 200px]]
|-
|
*'''27''' - Install two RJ45 modular jacks J1 & J2 (PN# 571-5556416-1). Due to minor variations in manufacturing, some RJ45 jacks are a tighter fit than others. Care should be taken to ensure that the pins are aligned first before applying too much pressure to seat the locking lugs through the board.
|| [[Image:Wiki - Renard SS8 Assemble Step25.jpg | 200px]]
|-
|
*'''28''' - Install the DE9 connector JDP1 (PN# 152-3409).
|| [[Image:Wiki - Renard SS8 Assemble Step27.jpg | 200px]]
|-
|colspan="2" |<blockquote> If you are unsure about your ability to build this board, then you should go to [[Beginners Setup Guide The Renard SS8 | The Beginner's Setup Guide]] at this point. [[Beginners Setup Guide The Renard SS8 | The Beginner's Setup Guide]] will walk you thru some initial tests to make sure that everything is working correctly before inserting the IC chips. </blockquote>
|-
|<center>'''INSTALLATION NOTE:''' </center>
<blockquote>Pin 1 of each IC must be aligned with pin 1 of the corresponding socket. This can be verified by noting that the notch on the IC is aligned with the notch on the socket.
|-
|
*'''29''' - Install the H11AA1 optocoupler U2 (PN# 782-H11AA1).
|| [[Image:Wiki - Renard SS8 Assemble Step28.jpg | 200px]]
|-
|
*'''30''' - Install the PIC microcontroller U6 (PN# 579-PIC16F688-I/P). The PIC needs to be programmed with the appropriate firmware before installation. More info on programming PICs can be found [http://www.doityourselfchristmas.com/forums/showpost.php?p=3346&postcount=1 here.]
|| [[Image:Wiki - Renard SS8 Assemble Step29.jpg | 200px]]
|-
|
*'''31''' - Install two RS232/RS485 Interface ICs U4 & U5 (PN# 511-ST485BN).
|| [[Image:Wiki - Renard SS8 Assemble Step30.jpg | 200px]]
|-
|
*'''32''' - Install eight optoisolators M1 thru M8 (PN# 859-MOC3023).
 
::'''NOTE:''' The optoisolators are too small to have a notch to use as an alignment guide. Pin 1 is usually notated by a white dot next to it.
|| [[Image:Wiki - Renard SS8 Assemble Step31.jpg | 200px]]
|-
|
*'''33''' - Install the heat sink (PN# 532-577102B00) on voltage regulator U1. The mounting hardware and heat transfer compound are not included in the BOM since any common hardware can be used to attach the heat sink. If you don't have any heat transfer compound handy, you can use something like PN# 532-249. In the picture the heat sink is attached using a #4-40 x 3/8" machine screw and nut found at home depot.
|| [[Image:Wiki - Renard SS Voltage Regulator to Heat Sink.jpg | 200px]]
|-
|
*'''34''' - Install the fuse cover (PN# 534-3527C) over the fuse and fuse clips.
|| [[Image:Wiki - Renard SS8 Assemble Step33.jpg | 200px]]
|}

<center>'''Completed Renard SS8'''</center>

[[Image:Wiki - Renard SS8 Complete.jpg | 800px]]

<center>'''Congratulations! You have finished building your Renard SS8!'''</center>

==Triac Heat Sink==

:A simple heat sink can be fabricated from .5"x.5"x.060" (1/16”) angle aluminum available at your local home improvement store. A template for the hole pattern can be found [[media:Renard SS8 heatsink template.pdf | here]]. '''The triac listed in the BOM has an isolated tab''', so no isolators are needed.

:Another method for making a heat sink is to use flat aluminum (1/16” thick) instead of angled. The heat sinks most commonly included in group buys are made in this fashion. The hole pattern is the same as [[media:Renard SS8 heatsink template.pdf | above]] and the overall dimensions are shown [[media:Renard SS Heat Sink Pattern.jpg | here]].

:A small amount of heat transfer compound should be applied between the heat sink and the tab of the triacs. You can use the same compounds that are used on computer CPU chips and their heat sinks. If you don't have any available locally, you can always use something like Mouser PN# 532-249.

==Parts Listing (BOM)==

<blockquote>'''IMPORTANT BOM INFORMATION:''' </blockquote>

<blockquote>Mouser part numbers are listed (unless otherwise noted) as a means of simplifying the listing. Mouser is not the only place to get these parts, they are used as the reference since they tend to have all the parts needed to complete the project. However, the parts can be procured from any electronics parts source that you prefer. </blockquote>

<blockquote>In the event that any of the following parts are not in stock at Mouser when you decide to order them, you can check the [[Part Substitutions]] wiki page and see if there any suggestions for alternative parts.</blockquote>

{| border="1" cellpadding="10" style="text-align: center;"
!width="200"| PART NUMBER (Mouser PN# unless noted)
!width="50"| QTY
!width="100"| REF
!width="350"| NOMENCLATURE
|-
|511-LF50CV ||1||U1
|align="left"|5 VDC Voltage Regulator
|-
|532-577102B00||1|| 
|align="left"|Heatsink for Voltage Regulator
|-
|782-H11AA1||1||U2
|align="left"|Optocoupler, Bi-Directional Input
|-
|815-ACH-18.432-EK||1||U3
|align="left"|Crystal Clock Oscillator, 18.432 MHz
|-
|511-ST485BN ||2||U4, U5
|align="left"|Differential Bus Transceivers
|-
|571-1-390261-2||2|| 
|align="left"|IC Socket, 8 pin (for U4 & U5)
|-
|579-PIC16F688-I/P||1||U6
|align="left"|PIC Microcontroller
|-
|571-1-390261-3||1|| 
|align="left"|IC Socket, 14 pin (for U6)
|-
|859-MOC3023||8||M1-M8
|align="left"|Optoisolator, Triac Driver
|-
|571-1-390261-1||9|| 
|align="left"|IC Socket, 6 pin (for U2, M1-M8)
|-
|511-BTA06-600CW||8||T1-T8
|align="left"|Triac, 6A 600V
|-
|291-750-RC||2||R1, R2
|align="left"|Resistor, Carbon Film 750 ohms 1/4W 5%
|-
|291-120-RC||1||R3
|align="left"|Resistor, Carbon Film 120 ohms 1/4W 5%
|-
|299-1K-RC||2||R4, R7
|align="left"|Resistor, Carbon Film 1K ohms 1/8W 5%
|-
|299-27K-RC||3||R5, R8, R9
|align="left"|Resistor, Carbon Film 27K ohms 1/8W 5%
|-
|299-680-RC||9||R6, R10-R17
|align="left"|Resistor, Carbon Film 680 ohms 1/8W 5%
|-
|291-180-RC||8||R18 – R25
|align="left"|Resistor, Carbon Film 180 ohms 1/4W 5%
|-
|264-330-RC ||1||RN1
|align="left"|Resistor Network, 6 pin, 330ohms 2%
|-
|625-1N5817-E3||4||D1-D4
|align="left"|Diode
|-
|78-1N5239B||1||D6
|align="left"|Diode, Zener 9.1V .5W
|-
|78-1N5229B||1||D5
|align="left"|Diode, Zener 4.3V .5W
|-
|604-WP710A10IT||2||FE, OE
|align="left"|LED, 3mm Red
|-
|604-WP710A10GT||4||PWR, HB, ZC, SD
|align="left"|LED, 3mm Green
|-
|140-REA222M1CBK1320P||1||C1
|align="left"| Radial Electrolytic Capacitor 16V 2200uF 20%
|-
|140-REA470M1CBK0511P||1||C2
|align="left"| Radial Electrolytic Capacitor 16V 47uF 20%
|-
|80-C322C104K5R ||1||C3
|align="left"|Capacitor, Radial Ceramic 50V 0.1uF
|-
|571-2828372||8||Channel Terminals
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|571-7969492||1||Power Terminal
|align="left"|Terminal Block, 2 Pos 5.08 mm
|-
|152-3409||1||JDP1
|align="left"| D-Sub Connectors, Right Angle DE9
|-
|571-5556416-1||2||J1, J2
|align="left"|Jack, Modular RJ45 PCB Mount Top Entry
|-
|538-22-03-2021||3||JP1-JP3
|align="left"|Header, 2 Pin
|-
|151-8000||3|| 
|align="left"|Shunt
|-
|504-GMA-10||1||F1
|align="left"|Fuse, Fast Acting 10A
|-
|534-3517||2|| 
|align="left"|Holder, Fuse Clip PCB mount 5mm
|-
|534-3527C||1|| 
|align="left"|Cover, Fuse
|-
|838-3FS-312||1||TF1
|align="left"| Power Transformers 12.6VCT@.2A 6.3V@.4A Single Primary
|}

If you are planning on ordering from [http://www.mouser.com Mouser Electronics] you can use this [http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=7d0e7fd9e6 Shared Project] to make it easier to order the parts.

==Related Links==
:[[The Renard SS8 Controller Board]]

:[[Beginners Setup Guide The Renard SS8]]

:[[Troubleshooting_Guide_The_Renard_SS8 | Troubleshooting Guide The Renard SS8]]

:[http://doityourselfchristmas.com/forums/showthread.php?6662-The-Renard-SS-8-is-now-available!-(first-post-is-current-2-19-2011) Board Availability Information]

:[[Renard Main Page]]

:[[Renard Firmware]]

:[[Part Substitutions]]

:[[Vixen|VIXEN]]

:[[Glossary | Glossary of DIYC Terms]]

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Renard 24LV

2012-03-26T03:07:15Z

Ravinglunatic: /* Renard 24lv Build instructions */

Revision 1.0 Board (2008 Co-Op #1)

=== Schematic===

[[Media:Renard64_sch_001.pdf]]
Please note, the linked schematic is for the Renard 64. The interface for the UNL2803 chips is not included. The addition of the ULN2803 is what requires the REN24LV FW to be changed from the normal one.

=== Layout ===

[[Image:REN_24_LV.jpg]]

=== COOP PCB V1.0 ===

=== Co-Op Board 1.0 Assembly Instructions ===

The Build Guide for 2.0 can be found [[media:Ren24LV.PDF | here]]

=== Board Usage ===

'''To run a single high-current LED (for an application such as strobing)'''

[[Image:5ledflash.JPG]]

On the board, there are jumpers next to each set of RJ45 jacks. These allow the + voltage on pins 1,3,5,7. By default, it is only on pin 1.

'''To run the Co-Op SSRs'''

To run the Co-Op SSRs, a CAT5 cable would be connected to one of the output jacks and run to the SSR input jack.

'''To run a small string of LED lights'''

One possible application would be to drive arrays of individual LED strings. With the ULN2803, it is capable of driving up to 500ma per output. (Reccommend using an external +5V power source for this) I would suggest that you can probably run up to 20, 20ma LED's per output, but would reccommend running no more than 100 LED's at once with an external power supply.

[[Image:10led5v.jpg]]

In this case, it is using a 5v output from the Ren24 LV, and directly driving the LED's from output of the ULN2803.

On the board, there are jumpers next to each set of RJ45 jacks. These allow the + voltage on pins 1,3,5,7. By default, it is only on pin 1.

This info is based on the LED calculator from linear1.org
http://led.linear1.org/led.wiz

=== Testing the v 1.0 Co-Op Board===
There are 7 test points located on the board (TP1 to TP7)

TP1: GND
TP2: +5VDC
TP3: +12v
TP4: 12vac
TP5: 12vac
TP6: RS485A / RJ45 Pin 5
TP7: RS485B / RJ45 Pin 4

=== Design Notes for v 1.0 Co-Op Board===

=== Renard 24 Jumper Settings and Options ===

120/240v Jumpers: Allow for setting the transformers input voltage (labeled as JP1 and JP2.) 
[[Image:120v240v.jpg]] 

Zero Cross: If on, the board will insert the zero cross signal on the RJ45 pin 3 (labeled as JP3.) This is used to send a ZC signal to another board such as a Ren64 or Ren16. 
[[Image:Zc1.jpg]] 
 

12v Jumpers: Located below the transformer, these can be installed to use the board in 12vac only mode (for use with MR16 LED lamps, also labeled as JP5 and JP6.) 

=== Firmware ===
All Renard Firmware is located [[Renard_Firmware]]
This board REQUIRES the POSITIVE OUTPUT firmware option.
Comment out the following line:

[ #define OUTPUT_NEGATIVE_TRUE] as follows;

[;; #define OUTPUT_NEGATIVE_TRUE]

=== BOM ===

<pre>
1 Ren24 Lv v1.0 Renard 24-Port LV PCB

Board Specific Parts: PLEASE SEE BELOW FOR v3.3 BOARD

595-SN75176BP 2
511-L7805CV 1 '''LM7805 Voltage Regulator'''
821-DB102G 1 '''subsitute part 512-DF01M'''
532-7136DG 1
271-27K-RC 3 '''27k ohm 1/4 watt resistor'''
271-1K-RC 4 '''1k ohm 1/4 watt resistor'''
271-120-RC 1 '''120ohm 1/4 watt resistor'''
625-1N4001-E3 1
78-1N5239B 2
838-3FD-320 1 '''Larger Transformer Reccommended for LV/LED use part 838-3FD-420'''
782-H11AA1 1
520-TCF1843-X 1
140-HTRL25V1000-RC 1
140-HTRL25V10-RC 2
534-3517 2 '''5x20mm Fuse Holder'''
504-GMA-5 1 '''5x20mm 5a fuse'''

Parts from the Common Parts List: (Common parts are the parts that are not unique to the Ren24, and may also be used in other designs) PLEASE SEE BELOW FOR v3.3 BOARD

579-PIC16F688-I/P 3 '''Microchip PIC 16F1688'''
604-WP63ID 4 '''Red T1 3/4 LED, or any 10-30ma LED'''
604-WP1503GD 1 '''Green T1 3/4 LED or any 10-30ma LED'''
271-680-RC 5 '''680ohm 1/4 watt resistor'''
581-SA105E104MAR 5 '''.10 uF Ceramic Capacitor'''
571-9-146281-0 1 '''.100 three pin header(4 needed) Part specified is a 40 pin, cut off size that is needed.'''
571-3828118 8 '''.100 Shunt (4 needed) You may also "steal" these off of old computer parts.'''
571-1-390261-2 2 '''8 pin DIP socket'''
571-1-390261-3 3 '''14 pin DIP socket'''
571-1-390261-5 4 '''18 pin DIP socket'''
571-1-390261-1 1 '''Optional - 6 Pin Socket for H11AA1'''
571-5556416-1 8 '''RJ45 Sockets (8 needed) orientation doesn't matter. This one is top entry. Use 571-5520251-4 for side entry sockets.'''
571-7969495 1 '''five pin header to jumper both hot sides REPLACES 571-7969494'''
511-ULN2803A 4 '''ULN2803 Darlington Array'''

Optional Parts for The Board:

12VAC Operation
571-9-146281-0 1 '''.100 two pin header(2 needed)'''
571-3828115 4 '''.100 Shunt (2 needed) You may also "steal" these off of old computer parts.'''
838-3FD-320 0 '''Transformer is ELIMINATED from the board in this option'''

</pre>

The + pin of the DB102 is on the bottom right, both of the ~ should be on the left.

The jumpers on the board are for 120/240v operation. If you don't plan on using the boards on 120v these can be hard soldered with a jumper wire.

==== PC to Renard24 LV Cable ====

PC DB9 Pin 3 to RJ45-pin 4
PC DB9 Pin 5 to RJ45-pins 1,2,5 (pins 1 and 5 are required, pin 2 is optional).
[[Image:Ren24V3.jpg]]

If you are using a RS-232 to RS-485 converter, the pinout is Pin 5 to A+
and Pin 4 to B-. This is the same as for the Ren 16.

[[Image:Db9f.gif]]
'''Female DB9 connector as if you were looking into the end of it from the outside.'''

==== Renard 24lv Build instructions ====

Build instructions for the Renard 24lv to include current BOM and instructions for building with an external 24vcd power supply

LINK to build guide [[media:Ren24LV.PDF | here]]

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[[Category:Renard 24]]
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